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Remove/install rear window - AR67.20-P-2000E

MODELS 202.01 /02 /03 /12 

Fig 1: Identifying Rear Window Remove/Install Components - Models 202.01 /02 /03 /12
G04715949
REMOVING Remove    
1 Prepare glue cartridge   AR67.10-P-1000-07P 
    Repair kit *BR00.45-Z-1015-02A 
2 Remove molding on rear window   AR67.20-P-2200E 
3 Remove paneling from rear pillar   AR68.30-P-4490E
4 Remove electric connections from rear window and fasten with adhesive tape (arrow)    
5 Remove rubber spacers   AR67.20-P-2000-01E
DANGER Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
6 Cut rear window out of with cutting blade   AR67.20-P-2000-02E
    SPECIAL TOOL Fig 2
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
7 Remove window out of body opening with suction cups COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
INSTALLING Install     
8 Preparing body flange for installation of window   AR67.10-P-1501-01P 
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
9 Replacing rubber spacers IMPORTANT Do not remove protective foil AR67.20-P-2000-03E
10 Prepare window for installation   AR67.10-P-1000-03P 
11 Line up rear window in the body opening   AR67.20-P-2000-04E
    IMPORTANT Observe gap *BE67.20-P-1001-01A 
12 Remove protective foil from rubber spacers    
13 Applying glue   AR67.10-P-1000-08P 
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun
IMPORTANT Height of glue bead approx. 13 mm
NOTES Install window within 10 minutes before adhesive force of glue starts to decrease
*WH58.30-Z-1002-20A 
14 Installing rear window   AR67.20-P-2000-05D 
    COMMERCIALLY AVAILABLE TOOLS
IMPORTANT The curing time is approx. 1 hour from the time the rear window is installed
Open a crank window of the vehicle to prevent the rear window from being pressed outward by air pressure when the door is closed.
*WE58.40-Z-1029-11A 
15 Install molding on rear window   AR67.20-P-2200E 
16 Complete electrical connections to rear window    
17 Install paneling on rear pillar   AR68.30-P-4490E
INSPECTION AND SETTING DATA OF REAR PANEL WINDOW, REAR WINDOW

Number Designation models 202.01/02/03/12
BE67.20-P-1001-01A Distance between top edge of rear window and rear edge of roof Dimension" A" mm 18
Fig. see AR67.20-P-2000-04E
Fig 2: Identifying Cutting Blade (124 589 03 63 00)
G04715950
Fig 3: Identifying Cutting Blade (124 589 21 63 00)
G04715951
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1015-02A Repair kit A 220 670 00 93