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Adjust front door - AR72.10-P-0550E

MODEL 202 

Fig 1: Adjusting Front Door - Model 202 (1 Of 2)
G04713966
Fig 2: Adjusting Front Door - Model 202 (2 Of 2)
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1 Remove striker eye    
2 Inspect sizes of gaps at door all round SPECIAL TOOL
IMPORTANT Gaps dimensions at hoods, doors and covers ↓
Figure
    Model 202.01/02/12 AR60.00-P-0700-01E
    Model 202.07/08/18 AR60.00-P-0700-01EA
3 Loosen bolts (6) from inner door panel, tighten and adjust gap dimension by moving front door TORQUE SPECIFICATION *BA72.10-P-1001-01A 
4 Loosen bolts (3), tighten with centering screw (5) on hinge, adjust contour of driver's door at hinge side TORQUE SPECIFICATION
Door paneling should be flush with contour of front fender or should be located max. 1 mm deeper.
*BA72.10-P-1001-01A 
    TORQUE SPECIFICATION *BA72.10-P-1002-01A 
5 Screw on striker eye. Do not tighten  
6 Completely close front door and adjust contour on striker eye by moving striker eye Door paneling (B) should be flush with front door or should extend max. 1 mm.  
7 Tighten striker eye TORQUE SPECIFICATION *BA72.10-P-1004-01A 
8 Check contour and fit at window frame (C) in relation to roof paneling and front wall pillar, adjust if possible The outer lip of the door sealing frame should be flush with the edge of the roof paneling  
9 Check door for easy motion    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 202.01/02/033/12/13 Model 202.07/08/093/18/19
BE60.00-P-1002-01A Gap dimension Front door to A-pillar Dimension "B" mm 6.0 (+1) 6.0 (+1)
Front door to fender Dimension "H" mm 5.0 (+1) 5.0 (+1)
Front door to rear door Dimension "I" mm 6.0 (+1) 6.0 (+1)
Front door to roof Dimension "C" mm 6.0 (+1) 6.0 (+1)
Rear door to upper side section Dimension "D" mm 6.0 (+1) -
Rear door to lower side section Dimension "J" mm 5.0 (± 0.5) 5.0 (± 0.5)
Fender to A-pillar Dimension "Q" mm - -
Front door to rear fender Dimension "P" mm - -
Fig., see AR60.00-P-0700-01E AR60.00-P-0700-01EA
TORQUE SPECIFICATION FRONT DOOR

Number Designation Model 202
BA72.10-P-1001-01A Bolt to door hinge Nm 37
BA72.10-P-1002-01A Centering screw to door hinge on A-pillar Nm 25
BA72.10-P-1004-01A Bolt to striker eye Nm 28
Fig 3: Identifying Feeler Gage (129 589 03 21 00)
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