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Transmission adaptation of electronic transmission control (ETC) - AD27.19-P-3000-04A

Transmission adaptation (ETC adaptation) 

Definition 

Transmission adaptation represents an automatic adaptation of data for the purpose of optimizing the ease of shifting.

In order to compensate for tolerances or wear, adaptation is automatically conducted for:

The data for this automatic adaptation are displayed on the HHT under menu item 07 (adaptation data) and can be reset.

After that the electronic control has to be matched to the transmission via an adaptation process.

General 

Two methods are available for conducting the adaptation process:

IMPORTANT

Engine speed limit: 

When conducting the adaptation process care should be taken to ensure that the specified engine speed is not exceeded, as in this case no adaptation of the transmission will take place.

Torque values, refer to table. 

Conducting the adaptation process 

NOTES

When conducting the adaptation process care should be taken to ensure that the torque values as given in the following table are adhered to. 

  1. After exchanging the transmission or repairing it the following listed gearchanges should undergo an adaptation after the values have been reset: 

    Drive upshifts 

    • 4 X the 1 → 2 gearchange
    • 4 X the 2 → 3 gearchange

      (Torque values, refer to the table given below)

    IMPORTANT

    Additional notes on procedure to follow for a necessary transmission exchange: 

    Print out all adaptation data displayed on the HHT and enclose with the faulty transmission.

  2. For shift-quality complaints the following listed gearchanges should undergo a new adaptation: 

    Drive upshifts 

    • 4 X the 1 → 2 gearchange
    • 4 X the 2 → 3 gearchange
    • 4 X the 3 → 4 gearchange
    • 4 X the 4 → 5 gearchange

      (Torque values, refer to the table given below)

      Coasting gearchange in form of deceleration downshift 

    • 4 X the 5 → 4 gearchange
    • 4 X the 4 → 3 gearchange

      (Torque values are not necessary for these gearchanges.)

After completing the adaptation process the engine should be allowed to run for approximately 10 minutes. This is necessary in order to ensure that all the data displayed by the HHT is actually sent to the memory in the ETC control module (N15/3). 

If this is not the case, or if only some of the data is sent to the memory in the ETC control module N15/3, the transmission must be assessed again after a subsequent test drive. 

Test and adjustment values for electric transmission adaptation

Number Designation Engine 104 Engines 111.920/ 921/941/ 942 Engines 111.945/ 946/952 Engines 111.944/ 947
BE27.19-P-1001-01A Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4 4
1 → 2 Nm 14...37 14...28 14...28 14...37
Number of repeated gearshifts at 2 → 3 4 4 4 4
2 → 3 Nm 17...59 17...46 17...46 17...59
Number of repeated gearshifts at 3 → 4 3 3 3 3
3 → 4 Nm 17...46 17...46 17...46 17...46
Number of repeated gearshifts at 4 → 5 3 3 3 3
4 → 5 Nm 0...121 0...82 0...82 0...121
Max. engine speed rpm 2400 2700 2700 2400
Test and adjustment values for electric transmission adaptation

Number Designation Engines 111.951/ 955/956/ 957 Engine 111.958 Engines 111.970/ 974/977 Engines 111.973/ 975/982/ 983
BE27.19-P-1001-01A Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4 4
1 → 2 Nm 14...37 14...37 14...28 14...37
Number of repeated gearshifts at 2 → 3 4 4 4 4
2 → 3 Nm 17...59 17...59 17...59 17...59
Number of repeated gearshifts at 3 → 4 3 3 3 3
3 → 4 Nm 17...46 17...46 17...46 17...46
Number of repeated gearshifts at 4 → 5 3 3 3 3
4 → 5 Nm 0...121 0...121 0...82 0...121
Max. engine speed rpm 2400 2400 2400 2400
Test and adjustment values for electric transmission adaptation

Number Designation Engine 112 Engine 113.940/ 942/943 without touch shift Engine 113.940/ 942/943 with touch shift
BE27.19-P-1001-01A Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4
1 → 2 Nm 14...37 13...40 10...45
Number of repeated gearshifts at 2 → 3 4 4 4
2 → 3 Nm 17...59 22...50 22...50
Number of repeated gearshifts at 3 → 4 3 3 3
3 → 4 Nm 17...46 22...70 22...65
Number of repeated gearshifts at 4 → 5 3 3 3
4 → 5 Nm 0...121 0...1210 22...90
Max. engine speed rpm 2400 1800 1800
Test and adjustment values for electric transmission adaptation

Number Designation Engine 113.361 Engines 119.980/ 982 Engines 119.981/ 985 Engine 120
BE27.19-P-1001-01A Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4 4
1 → 2 Nm 17...50 17...50 13...40 17...50
Number of repeated gearshifts at 2 → 3 4 4 4 4
2 → 3 Nm 29...60 29...60 25...50 29...60
Number of repeated gearshifts at 3 → 4 3 3 3 3
3 → 4 Nm 29...80 29...80 22...70 29...80
Number of repeated gearshifts at 4 → 5 3 3 3 3
4 → 5 Nm 0...140 0...140 0...140 0...140
Max. engine speed rpm 1800 1800 1800 1800
Test and adaptation values for electric transmission adaptation

Number Designation Engine 602.982 Engines 604.910 912/915 917 Engines 605.910/ 912 Engine 605.960/ 962
BE27.19-P-1001-01B Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4 4
1 → 2 Nm 14...37 14...28 14...28 14...37
Number of repeated gearshifts at 2 → 3 4 4 4 4
2 → 3 Nm 20...59 20...45 20...45 20...59
Number of repeated gearshifts at 3 → 4 3 3 3 3
3 → 4 Nm 20...59 15...30 15...30 20...59
Number of repeated gearshifts at 4 → 5 3 3 3 3
4 → 5 Nm 0...121 0...81 0...81 0...121
Max. engine speed rpm 1800 1800 1800 1800
Test and adjustment values for electric transmission adaptation

Number Designation Engine 606.912 Engines 606.961/962, 611.960/961/962 Engines 612.961/ 962/963
BE27.19-P-1001-01B Drive upshift Number of repeated gearshifts at 1 → 2 4 4 4
1 → 2 Nm 14...28 14...37 13...40
Number of repeated gearshifts at 2 → 3 4 4 4
2 → 3 Nm 20...5925 20...59 25...50
Number of repeated gearshifts at 3 → 4 3 3 3
3 → 4 Nm 15...54 20...59 22...70
Number of repeated gearshifts at 4 → 5 3 3 3
4 → 5 Nm 0...81 0...121 0...1210
Max. engine speed rpm 1800 1800 1800
Test and adjustment values for electric transmission adaptation

Number Designation Engine 613.961
BE27.19-P-1001-01B Drive upshift Number of repeated gearshifts at 1 → 2 4
1 → 2 Nm 23...50
Number of repeated gearshifts at 2 → 3 4
2 → 3 Nm 26...60
Number of repeated gearshifts at 3 → 4 3
3 → 4 Nm 20...70
Number of repeated gearshifts at 4 → 5 3
4 → 5 Nm 28...90
Max. engine speed rpm 1800