Removing and installing radiator - AR20.20-P-3865HB

ENGINE 606.962 in MODEL 210 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Automatic air conditioning 

Fig 1: Identifying Radiator Components (2 Of 3)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing, installing
1	Remove bottom parts of noise encapsulation		AR94.30-P-5300AB
	Risk of injury  to skin and eyes from scalding from hot coolant which splashes out. Risk of poisoning  from swallowing coolant.	Do not open the cooling system unless the coolant temperature is below 90 °C. Open cap slowly and allow the pressure to release. Do not pour coolant into containers for drinks. Wear protective gloves, protective clothes, and eye protection.	AS20.00-Z-0001-01A
2	Drain coolant	At radiator	AR20.00-P-1142HA
	Notes on coolant	All engines	AH20.00-N-2080-01A
3	Unscrew the bolts attaching the charge air cooler (1)
4.1	Unbolt the bracket of the ATF pipe at the radiator	On models with towing hitch and air conditioning/automatic air conditioning
5	Unbolt bracket of condenser pipe at left side member
6	Disconnect ATF pipes (2) and (3)	Use connection union to link together ATF pipes	AR20.20-P-3865-01HA
			*BA20.20-P-1001-01H
	Connection union (01) for ATF pipes		WF58.50-P-2020-01A
7	Disconnect coolant hoses (4, 5, 6, 7)	Inspect condition of coolant hoses and hose clips, replace if necessary
			*WH58.30-Z-1001-06A
			*WH58.30-Z-1002-06A
8	Pull off flat springs (8, 9)
9	Remove fan shroud (10)		AR20.40-P-6800HA
10	Remove additional fan (11)		AR83.30-P-5600F
11	Remove radiator panel (12)
12	Remove right hood lock
13	Detach hood cable	Place to the side in the vehicle
14	Unbolt condenser
15	Detach condenser from radiator (13)	Removing:  tilt radiator toward engine, detach condenser from the mounting plates of the radiator, beginning on the right
		Installing:  coat rubber block with silicone paste avoid misshaping the condenser pipes	*BR00.45-Z-1011-06A
16	Lift radiator (13) up and out
17	Attach guard plate for condenser	In addition, attach condenser in the vehicle
	Guard plate for radiator/condenser		WF58.50-P-0110-01A
18	Install in the reverse order
	Risk of accident  as a result of vehicle starting off when engine running. Risk of injury  as a result of bruises and burns if you insert your hands into engine when it is being started or when it is running.	Secure vehicle to prevent it starting off. Wear closed and close-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
19	Inspect ATF level in automatic transmission and adjust to correct level if necessary		AR27.00-P-0101A
20	Inspect cooling system for leaks		AR20.00-P-1010HA

Radiator, coolant hoses