LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1997 >> C36 >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Engine Cooling System -- 202 Chassis) >> Testing & Repair >> Removing and installing radiator - AR20.20-P-3865HW

Removing and installing radiator - AR20.20-P-3865HW

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2000 Mercedes-Benz C43, 2000 Mercedes-Benz C280, 2000 Mercedes-Benz C230, 1999 Mercedes-Benz C43, and 1999 Mercedes-Benz C280. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 601 in MODEL 124, 201 

ENGINE 602 in MODEL 124, 201 

ENGINE 603 in MODEL 124, 126, 140 

Fig 1: Identifying Radiator Removal/Install Components - 601, 602, 603
G04715250
REMOVINGINSTALLING Removing, installing    
1 Remove bottom engine compartment panel    
2 Drain coolant   ra20006010010x
3.1 Unbolt oil lines at radiator, pinch off IMPORTANT only models with automatic transmission
SPECIAL TOOL
Fig 2
4 Unclip holder (15) for vent hose    
5 Pull out flat spring (1)    
6 Take off fan shroud (11) and place over the fan    
7 Detach coolant hoses (10, 14) COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1001-06A 
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1002-06A 
8 Take out expanding rivets (5)    
9 Remove radiator panel (6, 7)    
10 Pull off retaining clip (4)    
11.1 Unbolt front end crossmember IMPORTANT Model 140 and 201.128  
12 Detach hood cable    
13.1 Take off front bumper IMPORTANT Model 201.128 with AC  
14 Unbolt condenser from radiator    
15 Pull out flat spring (2)    
16 Lift out radiator (9) IMPORTANTInstallation model 140: 
With new radiator ↓
 
    Align radiator to front end crossmember AR20.20-P-3865-02A 
17 Install in the reverse order    
18 Inspect cooling system for leaks   AR20.00-P-1010HA 
Fig 2: Identifying Clamp (000 589 40 37 00)
G04715251
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-06A 6 mm socket hexagon on flexible shaft for hose clamps with worm drive
WH58.30-Z-1002-06A 7 mm socket hexagon on flexible shaft for hose clamps with worm drive