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Removing and installing viscous fan clutch - AR20.40-P-5660A

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2000 Mercedes-Benz C43, 2000 Mercedes-Benz C280, 2000 Mercedes-Benz C230, 1999 Mercedes-Benz C43, and 1999 Mercedes-Benz C280. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 111 in MODEL 124 

ENGINE 111 in MODEL 170 with automatic heater 

ENGINE 111 in MODEL 202 with automatic heater 

ENGINE 111 in MODEL 202 up to 31.8.96 with CODE (580) Air conditioning or for USA Tempmatic with CODE (581a) Automatic air conditioning 

ENGINE 111 in MODEL 210 with automatic heater 

ENGINE 111 in MODEL 210 up to 31.8.96 with CODE (580) Air conditioning or for USA Tempmatic with CODE (581a) Automatic air conditioning 

ENGINE 111 in MODEL 208 

ENGINE 111 in MODEL 163 

Fig 1: Identifying Viscous Fan Clutch Removal/Install Components - Engine 111 In Model 202 With Automatic Heater & 202 Up To 31.8.96 With Code (580)
G04715264
Fig. item, etc. Work instructions    
26a Viscous fan clutch with fan (25) TORQUE SPECIFICATION *BA20.40-P-1002-01A 
    Unscrew union nut (26a),
IMPORTANT left-hand thread!
 
    SPECIAL TOOL Fig 2
    Use torque wrench (2) with open-end wrench insert (5)  
    SPECIAL TOOL Fig 3
26 Fan (25) to viscous fan clutch TORQUE SPECIFICATION *BA20.40-P-1001-01A 
    IMPORTANTInstallation:  installation position of fan (25) is fixed by cast rib on fan ring.  
33 Coolant pump belt pulley SPECIAL TOOL 1st version: place counterholder (3) against retaining plate (33a) of belt pulley (33) and counter-hold. Fig 4
    SPECIAL TOOL 2nd version: place counterholder (3a) against hexagon socket bolts of belt pulley (33) and counter-hold. Fig 5
TORQUE SPECIFICATION FAN, FAN CLUTCH

Number Designation Engine 111
BA20.40-P-1001-01A Bolt of fan to viscous clutch Nm 10
BA20.40-P-1002-01A Tightening bolt of viscous fan clutch to bearing body with approved special tool Nm 40
Fig 2: Identifying Torque Wrench (001 589 72 21 00)
G04715265
Fig 3: Identifying Open-End Wrench Insert (111 589 02 01 00)
G04715266
Fig 4: Identifying Open-End Wrench (120 589 02 01 00)
G04715267
Fig 5: Identifying Counterholder (119 589 02 40 00)
G04715268