Removing and installing sliding/pop-up roof cover - AR77.20-P-1000F

MODEL 210 with CODE (414a) Electric glass sliding/pop-up roof 

Fig 1: Identifying Sliding/Pop-Up Roof Cover Components - Model 210 With Code (414A)

	Removal
1	Remove inside rear-view mirror
2	Push cover toward rear
3	Open sliding/pop-up roof approx. 10 cm
4	Remove cover (1)	Press cover (1) away on outside with plastic wedge before pulling off
5	Move sliding/pop-up roof to pop-up position
6	Remove rubber bellows (3)
7	Unscrew screw (4)		*WH58.30-Z-1027-06A
8	Remove sliding/pop-up roof cover
9	Actuate sliding roof switch in closing direction until sliding roof drive switches off
	Installation
10	Install sliding/pop-up roof cover
11	Screw in screw (4)	Do not tighten
12	Slightly tension sliding/pop-up roof cover with assembly pliers (5)	↓	Figure
		Modify assembly pliers (special tool) for sliding/pop-up roof	WF58.50-P-7720-02A
	Adjusting
13	Adjust sliding/pop-up roof cover in relation to outer roof surface and tighten screw (4)
			*BA77.20-P-1004-01A
			*BE77.20-P-1001-01A
			*BE77.20-P-1002-01A
14	Remove assembly pliers (5)
15	Check sliding/pop-up roof for proper function
16	Install inside rearview mirror

Test and adjustment values for sliding/pop-up roof

Number	Designation			Model 210
BE77.20-P-1001-01A	Gap	Sliding/pop-up roof cover, front	mm	0.15
		Sliding/pop-up roof cover, sides and rear	mm	0.30
BE77.20-P-1002-01A	Height adjustment	Measuring position "A" (x)	mm	140
		front: lower than outer roof surface	mm	0 - 1
		rear: higher than outer roof surface	mm	0 - 1

Electric sliding roof

Number	Designation		Model 210
BA77.20-P-1004-01A	Screw for sliding/pop-up roof cover on tilting bracket mount	Nm	4

Fig 2: Identifying (140 589 00 37 00) Assembly Pliers

Commercially available tools

Number	Designation
WH58.30-Z-1027-06A	Screwdriver bit 3/8" square, TORX