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Home >> Mercedes Benz >> 1997 >> C280 >> Repair and Diagnosis >> Body & Frame >> Ignition Switch/Steering Lock >> Anti-Theft & Central Locking System -- 202 Chassis >> Self-Diagnostic System >> Multi-contour seat (MCS), testing pneumatics - AD80.20-P-8004B

Multi-contour seat (MCS), testing pneumatics - AD80.20-P-8004B

MODEL 202 as of 1.6.97, 208, 210.081 /281, 210 as of 1.3.97 

  Connection and use of test equipment   AD00.00-P-1000AZ
  Multi-contour seat (MCS), diagnosis, advanced information   AD80.20-P-2004B
  Diagnostic tools, MCS   AD80.20-P-2004-01B
  Multi-contour seat (MCS) pneumatics, location of components   GF91.25-P-0001-02E
IMPORTANT If the system is not working properly, even though no leakage is detected, check line concerned for kinks and blockage.    
IMPORTANT Permissible leakage in complete system for each circuit at pressure of 600 mbar in 1 minute: ≤ 30 mbar    
INSPECT Testing     
1 Complete system, multi-contour seat, testing pneumatics, MCS Selecting height of lower air cushion
IMPORTANT
  1. Expose PSE control module (combined) (A37) and disconnect pneumatic line for multi-contour seat, MCS  connection on pneumatic system equipment.
  2. Connect tester with plug 202 805 04 44 at socket where pneumatic line was disconnected.
AD80.20-P-8004-01A
    Parts for the test:   
    Plug 202 805 04 44  
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35  
2 Complete system, multi-contour seat, testing pneumatics, MCS Selecting height of upper air cushion
IMPORTANT
  1. Expose PSE control module (combined) (A37) and disconnect pneumatic line for multi-contour seat, MCS  connection on pneumatic system equipment.
  2. Connect tester with plug 202 805 04 44 at socket where pneumatic line was disconnected.
AD80.20-P-8004-01B
    Parts for the test:   
    Plug 202 805 04 44  
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35  
3 Complete system, multi-contour seat, testing pneumatics, MCS Lateral support
IMPORTANT
  1. Expose PSE control module (combined) (A37) and disconnect pneumatic line for multi-contour seat, MCS  connection on pneumatic system equipment.
  2. Connect tester with plug 202 805 04 44 at socket where pneumatic line was disconnected.
AD80.20-P-8004-01C
    Parts for the test:   
    Plug 202 805 04 44  
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35  
4 Complete system, multi-contour seat, testing pneumatics, MCS Squab length
IMPORTANT
  1. Expose PSE control module (combined) (A37) and disconnect pneumatic line for multi-contour seat, MCS  connection on pneumatic system equipment.
  2. Connect tester with plug 202 805 04 44 at socket where pneumatic line was disconnected.
AD80.20-P-8004-01D
    Parts for the test:   
    Plug 202 805 04 44  
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35  
5 Line with pressure supply reservoir, testing pneumatics, MCS IMPORTANT
  1. Connect tester with plug, part no. 202 805 04 44, to gray color-coded pneumatic line which leads to pressure supply reservoir under rear squab or to control valve.

  • When testing the pneumatic line with pressure supply reservoir, seal the pneumatic lines to the control valves.
  • When testing the pneumatic line with control valve, close off pneumatic line at supply reservoir and seal with sealing plug Reconnect disconnected pneumatic lines to distributor with rubber hose part no. 007 997 61 82.
AD80.20-P-8004-05A
    Parts for the test:   
    Rubber hose, 50 mm 007 997 61 82  
    Plug 202 805 04 44  
    Rubber cap 000 987 11 45  
    Sealing plug 124 805 02 44  
6 Line with control valve, testing pneumatics, MCS IMPORTANT
  1. Connect tester with plug, part no. 202 805 04 44, to gray color-coded pneumatic line which leads to pressure supply reservoir under rear squab or to control valve.

  • When testing the pneumatic line with pressure supply reservoir, seal the pneumatic lines to the control valves.
  • When testing the pneumatic line with control valve, close off pneumatic line at supply reservoir and seal with sealing plug Reconnect disconnected pneumatic lines to distributor with rubber hose part no. 007 997 61 82.
AD80.20-P-8004-06A
    Parts for the test:   
    Rubber hose, 50 mm 007 997 61 82  
    Plug 202 805 04 44  
    Rubber cap 000 987 11 45  
    Sealing plug 124 805 02 44  
7 Control valve, multi-contour seat, testing pneumatics, MCS IMPORTANT
  1. Connect tester at separation point below the seat.
AD80.20-P-8004-07A
    Parts for the test:   
    Plug 202 805 04 44  
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35  
8 Lines, testing pneumatics, MCS IMPORTANT
  1. Connect tester to one end of pneumatic line and seal other end with rubber cap part no. 000 987 11 45
AD80.20-P-8004-08A
    Parts for the test:   
    Rubber cap 000 987 11 45  
    Rubber hose, 50 mm 007 997 61 82  
    Plug 202 805 04 44  
    Sealing plug 124 805 02 44  
9 Air cushion, testing pneumatics, MCS IMPORTANT
  1. Expose coupling of pneumatic line set/ control valve.
AD80.20-P-8004-09A
    Parts for the test:   
    Rubber hose, 50 mm 007 997 61 82  
    Pneumatic line, 1 m 000 158 14 35