LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1997 >> C280 >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Electrical System - Body -- 202 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730EB

Remove/install lamp unit - AR82.10-P-4730EB

MODEL 210 up to 31.5.99 

Fig 1: Identifying Lamp Unit Remove/Install Components - Model 210 Up To 31.5.99
G04634856
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by touching parts which conduct high voltages Do not come into contact with parts that are under high voltage. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire hazard  through highly flammable material in the area of damaged xenon bulbs.
Risk of injury  through UV light, hot components on xenon headlamps and glass splinters when xenon bulbs burst.
Risk of poisoning  through inhalation of mercury vapor and swallowing of or skin contact with toxic salts and mercury compounds.
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off complete lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the workplace is sufficiently ventilated. AS82.10-Z-0001-01A 
1 Open engine hood and move to vertical position   AR88.40-P-1000F
2 Pry off cover (6) of headlamp cleaning system With headlamp cleaning system (code 600a).  
3 Remove screws (4) and trim (5)    
4 Unclip sealing rail (7) on bottom edge of trim (5) and remove trim    
5 Remove screws (1)    
6 Unscrew nut (8) NOTESInstallation:  Align lamp unit such that the distances between the fender and closed engine hood are equal.  
7 Unclip headlamp cleaning system under the lamp unit With headlamp cleaning system (code 600a).  
8 Carefully pull lamp unit (E1 or E2) forward    
9 Detach electrical connections (2) from lamp unit (E1 or E2)    
10 Detach vacuum line (3) of headlamp range adjustment With pneumatic headlamp range adjustment.  
11 Install in the reverse order    
12 Check and correct headlamp adjustment    
REFER TO MAINTENANCE Check and correct headlamp adjustment Model 124, 129, 140, 163, 202
Model 170, 208, 210 except code (491) USA version
AP82.10-P-8260A 
13 Perform functional check of headlamp cleaning system With headlamp cleaning system (code 600a).