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Home >> Mercedes Benz >> 1997 >> C230 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 202 Chassis >> Testing & Repair >> Removing and installing exhaust system complete - AR49.10-P-7000AB

Removing and installing exhaust system complete - AR49.10-P-7000AB

ENGINE 112.923 in MODEL 129.059 

ENGINE 112.943 in MODEL 129.064 

ENGINE 113.961 in MODEL 129.068 

Fig 1: Identifying Exhaust System Complete Remove/Install Components - Model 129 Engines 112.923/943, 113.961
G04686511
REMOVINGINSTALLING Remove/install     
1 Screw off cross bracing on left rear axle from body TORQUE SPECIFICATION *BA61.10-P-1001-01A 
2 Disconnect connectors of lambda and diagnostic sensors   AR14.00-P-5303AB
3 Unscrew bolts (11/1) at flange connection between front exhaust system / exhaust manifold If bolts are sluggish, or thread damaged: ↓  
    Replace the rivet nuts in the exhaust manifold. AR49.10-P-5531-01DA 
    TORQUE SPECIFICATION Bolts *BA14.10-P-1002-01B 
4 Unhook front exhaust system off rubber mount IMPORTANT Support exhaust system with e.g. inspection pit lift
INSPECT Inspect rubber mount (9/2) for damage, replace if necessary
 
5 Unhook rear muffler off rubber mount INSPECT Inspect rubber mount (9/2) for damage, replace if necessary  
6 Lift out exhaust system complete    
7 Install in the reverse order IMPORTANT Install exhaust system free of tension.  
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 112 except 112.951/976 Engines 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/992/993/ 995
BA14.10-P-1001-01B Nut on exhaust manifold Nm 16 16
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20 20
TORQUE SPECIFICATION FRAME FLOOR ASSEMBLY

Number Designation Model 129
BA61.10-P-1001-01A Self-locking bolt connecting rear cross strut to frame floor Nm 120