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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overall Vehicle -- Testing & Repair -- 210 Chassis >> Testing & Repair >> Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Fig 1: Identifying Wiring Harness Repair Kit, Supplement For Passenger Cars (220 589 04 99 00)
G04605444Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G04605445Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Wiring Harness Repair Kit (220 589 01 99 30)
G04605446Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Release Tool With RK 2.5 Ejector (220 589 01 99 30)
G04605447Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Secondary release on version with locking slide valve (RK 2.5) 

  1. Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.

Shown on a 15-pin RK 2.5 coupling 

Fig 5: Pushing Locking Slide Valve Out Of Last Detent - Shown On A 15-Pin RK 2.5 Coupling
G04605448Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Secondary release on version with slide valve (RK 2.5) 

  1. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.

Shown on a 1-pin RK 2.5 coupling 

Fig 6: Pushing Slide Valve Out Of Last Detent - Shown On A 1-Pin RK 2.5 Coupling
G04605449Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Secondary release on version with lock tab (RK 2.5) 

  1. Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.

Shown on a 2-pin RK 2.5 coupling 

Fig 7: Opening Lock Tab - Shown On A 2-Pin RK 2.5 Coupling
G04605450Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Secondary release on version with secondary contact retainer (RK 2.5) 

  1. Move contact fuse (1) into pre-locking position using a suitable tool.

Shown on a 12-pin RK 2.5 coupling 

Fig 8: Moving Contact Fuse - Shown On A 12-Pin RK 2.5 Coupling
G04605451Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unpin female contacts from coupling (RK 2.5) 

  1. Insert release tool with RK 2.5 ejector SPECIAL TOOL into the contact cavity of the coupling (1) from the front end.

    IMPORTANT In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).

  2. By means of the plunger (3) of the release tool with RK 2.5 ejector SPECIAL TOOL , press the contact pin (2) against the spring force of the tool out of the housing seat.
    Fig 9: Pinning/Unpining Female Contacts From Coupling (RK 2.5)
    G04605452Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Gently pull the respective line to remove the female contact (2) from the coupling (1).