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Inserting and measuring multiple-disc pack K3 - AR27.51-P-0830-01AA

Adjustment values of multi-disk clutch

Number Designation Transmission 722.6 as of 02.09.02 with single-sided multiple-discs
BE27.51-P-1003-01B Play in multiple-disc clutch K3 Number of multiple- discs 3 mm 2,30...2,70
4 mm 2.40...2.80
5 mm 2.50...2.90
Fig 1: Identifying Thrust Device(208 589 00 21 00)
G04606631Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Assemble and install the disks for the multi-disk clutch K3 in the sequence shown in the picture individually.

    IMPORTANT Insert the new disks in ATF oil before installation for 1 h.

    Fig 2: Identifying Multiple-Disc Pack K3
    G04606632Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. SPECIAL TOOL Mount pressure device (078) onto end disk (41a).
  3. Compress the disk pack, to do so SPECIAL TOOL l press the pressure device (078) together using a lever press up to stop.

    IMPORTANT The marking ring (smaller arrow) is then still visible.

  4. Use a feeler gauge to measure the clearance (L) at three points between the snap ring (44g) and end disk (41a).

    IMPORTANT During the measuring procedure, the snap ring (44g) must lie against the upper contact surface of the groove in the external plate carrier (44a).

  5. Use corresponding snap ring (44g) to adjust clearance (L) if necessary.

    IMPORTANT The snap rings (44g)are available at sizes 2.0 mm, 2.3 mm, 2.6 mm, 2.9 mm, 3.2 mm and 3.5 mm.

    Fig 3: Identifying Mount Pressure Device Onto End Disk
    G04606633Courtesy of MERCEDES-BENZ OF NORTH AMERICA.