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Insert and measure multi-disk pack K1 Thickness of steel multi-disks B1, K1 and K2 changed - AR27.51-P-0800-02A

Modification notes

25.8.98 New special tool for setting clearance Point 2 and 3 added  
30.3.99 New values for clearance of multi-disk clutch    
Adjustment values of multi-disk clutch

Number Designation Transmission 722.6 up to 01.09.02 with double sided multi-disks
BE27.51-P-1001-01B Clearance of multi-disk clutch K1 Number of multi-disks 3 mm 2.70...3.10
4 mm 3.00...3.40
5 mm 3.30...3.70
6 mm 3.60...4.00
Fig 1: Identifying Pressing Tool (208 589 00 21 00)
G04606612Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying External Plate Carrier/K1, Spring Washer
G04606613Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

NOTES

Soak new friction multi-disks in automatic transmission fluid for 1 hour before installation.

  1. Assemble the disks for multi-disk clutch K1 in the sequence shown in the diagram and insert one at a time.
  2. Place pressing tool (078) on externally toothed plate (89c).
  3. Press together multi-disk pack by pressing together pressing tool as far as stop using a lever press (the marking ring can then still be seen, refer to small arrow  ).
  4. Using a feeler gage, measure the clearance "L" at three locations between the snap ring (90) and the externally toothed plate (89c).

    NOTES

    During the measuring procedure, the snap ring (90) must touch the upper contact surface of the groove in the external plate carrier.

  5. Adjust clearance if necessary using appropriate snap ring (90).

    IMPORTANT

    Snap rings are available in thicknesses of 2.6, 2.9, 3.2, 3.5, 3.8 and 4.1 mm.

    Fig 3: Identifying Place Pressing Tool On Externally Toothed Plate
    G04606614Courtesy of MERCEDES-BENZ OF NORTH AMERICA.