Removing and installing receiver/drier - AR83.30-P-6520E
MODEL 202, 208, 210 with CODE (580)Air conditioning or, for USA, Tempmatic with CODE (581a) Automatic air conditioning
Models 202, 208
Illustrated on model 202 with Tempmatic air conditioning
Models 202, 208
Illustrated on model 202 with automatic air conditioning
Model 210
Fig. A Illustrated with Tempmatic air conditioning (TAC)
Fig. B Illustrated with automatic air conditioning (AAC)
Revisions
| 12.8.97 | Safety note added |
| Removal, installation | |||
| Explosion hazard when performing welding or brazing work on closed air conditioning. Poisoning hazard from inhaling overheated refrigerant vapors. Injury hazard from eye or skin contact with liquid refrigerant | Never perform welding or brazing work on the closed air conditioning system or in its vicinity. Smoking and open flame is prohibited. Wear protective goggles and protective gloves, work only in well ventilated rooms. Perform repair work on air conditioning circuit only if system is discharged. | AS83.00-Z-0001-01A | |
| Action to be taken in the event air conditioning is damaged or leaks | AH83.30-N-0004-01A | ||
| Protect air conditioning circuit and components from moisture during repair work | All models with air conditioning | AH83.30-N-0005-01A | |
| In the event of malfunctions to the air conditioning, resulting from leakage, contamination or icing up always install new receiver/drier (3) when replacing or repairing A/C compressor. | |||
| Notes on handling R134a refrigerant | All models with R134a refrigerant | AH83.30-N-0003-01A | |
| 1 | Drain air conditioning (recycle), evacuate, charge, check for leakage | ||
| 2 | Disconnect refrigerant pressure sensor connector (B12) | ||
| 3 | Unscrew refrigerant pressure sensor (B12) | When installing moisten thread with compressor oil |
|
| 4 | Disconnect lines (1 and 2) from receiver/drier | When installing lines, moisten threads with compressor oil |
*BA83.30-P-1003-01A |
| 5 | Unscrew screws (arrows) | ||
| 6 | Remove receiver/drier (3) | On vehicles with code 480 level control position oil supply reservoir to side | |
| 7 | Loosen clamping strap (4) with retaining lugs and pull off | ||
| 8 | Reinstall in opposite order | *BF83.55-P-1005-01A | |
| 9 | Switch on air conditioning and allow it to idle for approx. 4 minutes | ||
| 10 | Check air conditioning for proper function | Perform diagnosis according to Diagnosis Manual |
|
| 11 | Find leaky point in air conditioning circuit | *WE58.40-Z-1002-20A |
| Number | Designation | Model 202 | Model 210 | Model 208 | |
|---|---|---|---|---|---|
| BA83.30-P-1003-01A | Lines on receiver/drier | Nm | 17 | 17 | 17 |
| Number | Designation | A/C compressor 7SB16 on models 140, 170, 202, 208, 210 | ||
|---|---|---|---|---|
| BF83.55-P-1005-01A | Additional oil filling capacity when replacing receiver/drier | Compressor oil | cm 3 | 10 |
| Specifications for service products | Sheet | BB00.40-P-0362-00A | ||
Workshop equipment
| WE58.40-Z-1002-20A | Air conditioning leak detector |