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Remove and install generator - AR15.40-P-5032F

ENGINE 104.945 /995, 111.942 /970, 602.982,604.912/917,605.912, 606.912/962, 611.961 up to 31.5.99 in MODEL 210 

Shown on engine 104 

Fig 1: Identifying Generator Components (Engine 104)
G04631772Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/Install     
1 Disconnect ground cable of battery NOTES On model 210, insulate cable lug of ground cable as a protection against unintentional contact of the disconnected ground cable with the ground point W10. AR54.10-P-0003A
2 Slacken poly V-belt and take it off at generator Engine 104 ra13001041200x
    Engine 111 AR13.22-P-1202A
    Engine 611 AR13.22-P-1202HB
    Engine 602, 604, 605, 606 AR13.22-P-1202HA
3.1 Detach lower engine compartment paneling IMPORTANT Only with gasoline engines. AR61.20-P-1105AB
3.2 Remove bottom parts of noise encapsulation IMPORTANT Only with diesel engines. AR94.30-P-5300AB
4 Remove charge air manifold    
5 Remove protection against accidental contact (4) IMPORTANT If installed.  
6 Disconnect electric cables (1, 2) TORQUE SPECIFICATION In gasoline engines only. *BA15.40-P-1001-01A 
    TORQUE SPECIFICATION In gasoline engines only. *BA15.40-P-1002-01A 
    TORQUE SPECIFICATION In diesel engines only. *BA15.40-P-1001-01E 
    TORQUE SPECIFICATION In diesel engines only. *BA15.40-P-1002-01E 
7 Unscrew bolts (3) TORQUE SPECIFICATION Only with gasoline engines. *BA15.40-P-1003-01A 
    TORQUE SPECIFICATION Only with diesel engines. *BA15.40-P-1003-01E 
8 Remove alternator (G2) downwards    
9 Install in the reverse order    
TORQUE SPECIFICATION Generator

Number Designation Engine 104 Engine 111
BA15.40-P-1001-01A Nut of circuit B+ to generator Nm 15 15
BA15.40-P-1002-01A Nut of circuit D+ to generator Nm 4 4
BA15.40-P-1003-01A Screw, alternator Nm 42 42
TORQUE SPECIFICATION Generator

Number Designation Engine 602 Engine 604 Engine 605 Engine 606
BA15.40-P-1001-01E Nut of circuit B+ to generator Nm 15 15 15 15
BA15.40-P-1002-01E Nut of circuit D+ to generator Nm 4 4 4 4
BA15.40-P-1003-01E Screw, alternator Nm 42 42 42 42
TORQUE SPECIFICATION Generator

Number Designation Engine 611.960 611.961 to 31.5.99 611.981/983/987 612.981
BA15.40-P-1001-01D Bolt of generator to timing case cover Nm 20
BA15.40-P-1002-01D Nut of circuit B+ to generator Nm 18
BA15.40-P-1003-01D Nut of circuit D+ to generator Nm 5