Remove and install generator - AR15.40-P-5032F
ENGINE 104.945 /995, 111.942 /970, 602.982,604.912/917,605.912, 606.912/962, 611.961 up to 31.5.99 in MODEL 210
Shown on engine 104
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
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Remove/Install |
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| 1 |
Disconnect ground cable of battery |
On model 210, insulate cable lug of ground cable as a protection against unintentional contact of the disconnected ground cable with the ground point W10. |
AR54.10-P-0003A |
| 2 |
Slacken poly V-belt and take it off at generator |
Engine 104 |
ra13001041200x |
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Engine 111 |
AR13.22-P-1202A |
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Engine 611 |
AR13.22-P-1202HB |
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Engine 602, 604, 605, 606 |
AR13.22-P-1202HA |
| 3.1 |
Detach lower engine compartment paneling |
Only with gasoline engines. |
AR61.20-P-1105AB |
| 3.2 |
Remove bottom parts of noise encapsulation |
Only with diesel engines. |
AR94.30-P-5300AB |
| 4 |
Remove charge air manifold |
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| 5 |
Remove protection against accidental contact (4) |
If installed. |
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| 6 |
Disconnect electric cables (1, 2) |
In gasoline engines only. |
*BA15.40-P-1001-01A |
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In gasoline engines only. |
*BA15.40-P-1002-01A |
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In diesel engines only. |
*BA15.40-P-1001-01E |
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In diesel engines only. |
*BA15.40-P-1002-01E |
| 7 |
Unscrew bolts (3) |
Only with gasoline engines. |
*BA15.40-P-1003-01A |
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Only with diesel engines. |
*BA15.40-P-1003-01E |
| 8 |
Remove alternator (G2) downwards |
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| 9 |
Install in the reverse order |
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Generator
| Number |
Designation |
Engine 104 |
Engine 111 |
| BA15.40-P-1001-01A |
Nut of circuit B+ to generator |
Nm |
15 |
15 |
| BA15.40-P-1002-01A |
Nut of circuit D+ to generator |
Nm |
4 |
4 |
| BA15.40-P-1003-01A |
Screw, alternator |
Nm |
42 |
42 |

Generator
| Number |
Designation |
Engine 602 |
Engine 604 |
Engine 605 |
Engine 606 |
| BA15.40-P-1001-01E |
Nut of circuit B+ to generator |
Nm |
15 |
15 |
15 |
15 |
| BA15.40-P-1002-01E |
Nut of circuit D+ to generator |
Nm |
4 |
4 |
4 |
4 |
| BA15.40-P-1003-01E |
Screw, alternator |
Nm |
42 |
42 |
42 |
42 |

Generator
| Number |
Designation |
Engine 611.960 611.961 to 31.5.99 611.981/983/987 612.981 |
| BA15.40-P-1001-01D |
Bolt of generator to timing case cover |
Nm |
20 |
| BA15.40-P-1002-01D |
Nut of circuit B+ to generator |
Nm |
18 |
| BA15.40-P-1003-01D |
Nut of circuit D+ to generator |
Nm |
5 |