Removing and installing retaining lock for crankshaft/ring gear - AR03.30-P-5000HA

ENGINE 111, 605, 606 in MODEL 124

ENGINE 606.961 in MODEL 140

ENGINE 111.977 in MODEL 163

ENGINE 111 in MODEL 170, 208

ENGINE 111, 604, 605 in MODEL 202

ENGINE 111, 602.982, 604, 605, 606.912 /962 in MODEL 210

ENGINE 602.983 in MODEL 461

ENGINE 606.964 in MODEL 463

Retaining lock to oil pan

Fig 1: Identifying Crankshaft/Ring Gear Retaining Lock Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

The end cover (2) on engine 602.983 is bolted on.

Retaining lock to starter opening

Fig 2: Locating Retaining Lock To Starter Opening

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Retaining lock to transmission bell with oil pan removed and transmission connected

Fig 3: Locating Retaining Lock To Transmission Bell With Oil Pan Removed And Transmission Connected

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig. item, etc.	Work instructions
	Remove bottom noise encapsulation	Model 124 with engine 605, 606	wh9490pkw0000x
		Model 140.1	ra94001405305x
		Model 202 with engine 604, 605, 606	AR94.30-P-5300A
		Model 210 with engine 602.982, 604, 605, 606	AR94.30-P-5300AB
3	Retaining lock	Allow blocking device (6) to engage in ring gear, bolt on to oil pan. Use bolts (4)M6x90 otherwise the threads in the rear end cover will be damaged. If necessary, rotate engine at crankshaft. Pay attention to tightening torque
			Fig 4
		Engine 602.982/983	*BA01.45-N-1001-01H
		Engine 111, 604, 605, 606	*BA01.45-P-1001-01A
5	Retaining lock	Model 140.1	ra94001405305x
		Insert into starter opening and allow to engage in ring gear, with starter removed. If necessary, rotate engine at crankshaft
			Fig 5
6	Retaining lock	Allow to engage in ring gear, bolt on to transmission bell, with oil pan removed. If necessary Rotate engine at crankshaft
			Fig 6
		Engine 602.982/983	*BA01.45-N-1002-01H
		Engine 111, 604, 605, 606	*BA01.45-P-1002-01A

Oil pan

Number	Designation			Engine 111.951/955/958	Engine 111.92/94/952/956/957/96/97/98	Engine 604, 605, 606
BA01.45-P-1001-01A	Bolt of oil pan to crankcase	M6	Nm	8	10	10
		M8	Nm	20	25	25
		M10	Nm	-	-	-
BA01.45-P-1002-01A	Bolt of transmission bell to oil pan		Nm	40	40	40

Oil pan

Number	Designation			Engine 602.982
BA01.45-N-1001-01H	Bolt of oil pan to crankcase	M6	Nm	10
		M8	Nm	25
		M10	Nm	-
BA01.45-N-1002-01H	Bolt of transmission bell to oil pan		Nm	40

Oil pan

Number	Designation			Engine 601, 602 except 602.982, 603 except 603.913/963
BA01.45-P-1001-01A	Bolt of oil pan to crankcase	M6	Nm	10
		M8	Nm	25
		M10	Nm	40
BA01.45-P-1002-01A	Bolt of transmission bell to oil pan		Nm	-

Fig 4: Identifying Retaining Lock (601 589 02 40 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Retaining Lock (602 589 00 40 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 6: Identifying Retaining Lock (102 589 01 40 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.