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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - Testing & Repair - 210 Chassis >> Testing & Repair >> Measure piston projection - AR03.10-P-7041-01A

Measure piston projection - AR03.10-P-7041-01A

Engine 604, 605, 606 

Test values for pistons

Number Designation Engine 604.910/912 Engine 604.915/917
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0.735...0.965 0.785...1.015
See picture in AR03.10-P-7041-01A  AR03.10-P-7041-01A 
BE03.10-P-1002-02B Piston projection (a) with machined crankcase   mm 0.835...1.015 0.985...1.215
See picture in AR03.10-P-7041-01A  AR03.10-P-7041-01A 
Test values for pistons

Number Designation Engine 605.91/96 Engine 606.91/96
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0.785...1.015 0.785...1.015
See picture in AR03.10-P-7041-01A  AR03.10-P-7041-01A 
BE03.10-P-1002-02B Piston projection (a) with machined crankcase   mm 0.985...1.215 0.985...1.215
See picture in AR03.10-P-7041-01A  AR03.10-P-7041-01A 
Test values for pistons

Number Designation Engine 606.91/96
BE03.10-P-1001-02B Piston projection (a) with new crankcase   mm 0.785...1.015
See picture in AR03.10-P-7041-01A 
BE03.10-P-1002-02B Piston projection (a) with machined crankcase   mm 0.985..1.215
See picture in AR03.10-P-7041-01A 

IMPORTANT

After replacing the pistons/connecting rod or machining the crankcase contact surface, it is necessary to measure the piston projection.

Measure projection between piston crown and contact surface of crankcase without cylinder head gasket fitted on.

The measurement must be carried out in the direction of the piston pin in order to eliminate piston rock.

  1. Measure piston projection at the two measuring points (arrows).
    Fig 1: Identifying Projection Between Piston Crown And Contact Surface Of Crankcase
    G04631659Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 2: Identifying Projection Of Piston/Crankcase
    G04631660Courtesy of MERCEDES-BENZ OF NORTH AMERICA.