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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging - 210 Chassis >> Testing & Repair >> Removing and installing exhaust gas turbocharger - AR09.40-P-6020HA

Removing and installing exhaust gas turbocharger - AR09.40-P-6020HA

ENGINE 606.961 in MODEL 140.135 

ENGINE 606.962 in MODEL 210.025 /225 

Fig 1: Identifying Exhaust Gas Turbocharger Components
G04624256
Modification notes

21.1.98 Charge air hoses, intercooler with enlarged fit-on length See step 2 AR09.41-P-1311H
REMOVINGINSTALLING Removing, installing     
1 Separate air intake hose (4/2) from turbocharger    
2 Separate charge air hose (110/5) from turbocharger TORQUE SPECIFICATION *BA09.41-P-1002-01A 
    IMPORTANTInstalling:  clean connection points with cleaning product.
NOTESIf the connection points are not cleaned, the charge air hoses and pipes may jump off during operation. 
Attach charge air hose with spring segment - hose clips, see ↓
*BR00.45-Z-1004-04A 
REFER TO COMPONENT MODIFICATIONS Charge air hoses, intercooler with enlarged fit-on length   BT09.41-P-0001-01A 
3 Remove tensioning clip TORQUE SPECIFICATION *BA09.40-P-1003-01A
4 Unbolt oil pipe (110/3) from turbocharger IMPORTANT Counter-hold with wrench when slackening  
5 Slacken oil pipe (110/3) at engine block IMPORTANT Turn oil pipe away  
6 Remove oil drain pipe (110/4) IMPORTANT Collect oil, replace gaskets, inspect O-rings, replace if necessary  
7 Remove turbocharger (110) TORQUE SPECIFICATION *BA09.40-P-1002-01A
8 Thoroughly clean connection points of hose clips NOTES If connection points are not cleaned, charge air hoses or pipes may jump off during operation  
    TORQUE SPECIFICATION *BA09.41-P-1002-01A 
9 Install in the reverse order    
10 Check oil level, adjust to correct level if necessary    
TORQUE SPECIFICATION Turbocharger

Number  Designation  Engine 606.961/962