Removing and installing radiator - AR20.20-P-3865HA

ENGINE 605, 606 in MODEL 124 

ENGINE 606.961 in MODEL 140 

ENGINE 601, 604, 605 in MODEL 202 

ENGINE 602.982, 604, 605, 606.912 in MODEL 210 

Fig 1: Identifying Radiator Components (1 Of 3)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing, installing
1	Remove bottom parts of noise encapsulation	Model 202	AR94.30-P-5300A
		Model 210	AR94.30-P-5300AB
2	Drain coolant	at radiator	AR20.00-P-1142HW
3.1	Remove charge air pipe (110)	Engine 605.960 in model 202 Engine 602.982, 605.962 in model 210	AR09.41-P-1311H
4	Pull off flat shaped springs (15) and (16)
5	Remove viscous fan clutch	Engine 605, 606 in model 124 Engine 606.961 in model 140 Engine 605 in model 202 Engine 602.982, 605, 606.912 in model 210	AR20.40-P-5660HB
		Engine 601 in model 202 Engine 604 in model 210	AR20.40-P-5660HA
6	Remove fan shroud		AR20.40-P-6800HA
7.1	Detach automatic transmission ATF lines (13) and (14)	if automatic transmission (code 420a, 425a) Use union to connect ATF lines	AR20.20-P-3865-01HA
		Engine 601, 604, 605, 606	*BA20.20-P-1001-01H
		Engine 602.982	*BA20.20-N-1007-01B
	Union (01) for connecting ATF lines	All engines	WF58.50-P-2020-01A
8	Take off coolant hoses (10), (11) and (12)	Inspect condition of coolant hoses and hose clips, replace if necessary.
			*WH58.30-Z-1001-06A
			*WH58.30-Z-1002-06A
9.1	Detach hood cable	Model 202	AR88.40-P-3100E
10.1	Remove trim panel (22) and intake air scoop	with AC (code 580, 581), model 202
11.1	Remove fan grille (20)	with AC (code 580, 581), models 202, 210
12.1	Remove front end crossmember (2)	Model 140, 202 Model 210 with AC (code 580, 581)
13.1	Remove intake air scoop (22a)	Model 140, 210
14.1	Unbolt intercooler at radiator (18) and detach	Engine 602.962, 605.962 in model 210
15.1	Unbolt condenser at radiator (18)	with AC (code 580, 581)
16.1	Detach air guide (19) from fixtures at radiator (18)	Model 210 without AC (code 580, 581)
17.1	Remove air guide (19)	Engine 601, 604 with AC (code 580, 581)
18	Remove radiator (18)	Installation:  Insert the securing studs of the radiator into the rubber grommets (21) of the bottom crossmember when installing. Installation model 140:  If new radiator ↓
		Align radiator to front end crossmember	AR20.20-P-3865-02A
19.1	Attach guard plate (10) for radiator/condenser	with AC (code 580, 581) In addition attach AC condenser in vehicle
	Guard plate for radiator/condenser	Engine 604, 605, 606, 611.960	WF58.50-P-0110-01A
20	Install in the reverse order
	Risk of accident  as a result of vehicle starting off when engine running. Risk of injury  as a result of bruises and burns if you insert your hands into engine when it is being started or when it is running.	Secure vehicle to prevent it starting off. Wear closed and close-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
21.1	Check ATF level in automatic transmission, adjust if necessary	on models with automatic transmission (code 420, 425) ↓ Transmission 722.3/4/5	AR27.00-P-0100A
		Transmission 722.6	AR27.00-P-0101A
22	Fill cooling system	Engine 604, 605, 606	AR20.00-P-1142HW
		Engine 601	ra20006010010x
23	Inspect cooling system for leaks		AR20.00-P-1010HA

Radiator, radiator hoses, radiator lines

Radiator, coolant hoses