Remove/install radiator - AR20.20-P-3865HD

ENGINE 112 in MODELS 210, 208, 202 

ENGINE 113 in MODELS 210, 208, 202 

Fig 1: Identifying Radiator Components (3 Of 3)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 210 with M112 without 4-Matic 

	Remove/install
		Wrench hexagon	*WH58.30-Z-1001-06A
		Wrench hexagon	*WH58.30-Z-1002-06A
1	Remove engine panel		AR61.20-P-1105AB
	Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.	AS20.00-Z-0001-01A
		Wear protective gloves, protective clothing and safety glasses.
2	Drain coolant at radiator, pour in		AR20.00-P-1142HA
3.1	Remove viscous fan (1)	All except models 208.365/465 Right-hand thread!	AR20.40-P-5660C
4	Remove fan shroud (2).	On vehicles with suction fan, first disconnect connector for suction fan.
5.1	Remove protective grille (4)	Only on model 208 with engine 113 and on models 210, 202
6.1	Unscrew bracket (5) of ATF line (6) from lower radiator (8)	All except model 210 with model 113
7	Detach ATF lines (6, 7) at radiator	Model 210 with engine 113 Separate ATF lines (6, 7) from rubber hoses and plug in connections.
			Fig 2
			*BA20.20-P-1003-01A
			*BA20.20-P-1001-01A
8.1	Remove air inlet pipe (3) of air filter	Only on model 210 with engine 112, 113 Model 208 with engine 113 On model 208 with engine 113 both air inlet pipes must be removed.
9	Remove clamps (15)
10.1	Remove radiator crossmember (10)	All except model 210 with 4-MATIC
11	Unplug coolant line (11, 12, 13) at radiator
12.1	Unplug coolant line (14) at radiator (8)	Only on model 210 with engines 112, 113 Model 208 with engine 113 On model 208 the coolant line (14) is mounted on upper left radiator.
13	Unscrew capacitor at radiator (see arrows)
14	Remove radiator (8)	Installation: The studs on the radiator must be located at the bottom in the rubber mounts on the crossmember.
15	Install in the reverse order
16	Pour in coolant		AR20.00-P-1142HA
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
17	Check oil level in automatic transmission and correct if necessary.		AR27.00-P-0101A
18	Inspect cooling system for leaks		AR20.00-P-1010HA

Radiator, coolant hoses

Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.