Removing and installing vacuum pump - AR43.05-P-1320HB

MODEL 202.133 /134 /193 /194 with ENGINE 611.960

MODEL 210.006 /007 /206 /606 with ENGINE 611.961

MODEL 210.016 /216 /616 with ENGINE 612.961

MODEL 463.322 /323 with ENGINE 612.965

MODEL 220.026 with ENGINE 613.960

MODEL 210.026 /226 with ENGINE 613.961

MODEL 220.028 /128 with ENGINE 628.960

MODEL 163.128 with ENGINE 628.963

MODEL 461.302 /331 /332 /342 /345 with ENGINE 612.966

MODEL 163.113 with ENGINE 612.963

Shown on engine 611

Fig 1: Identifying Vacuum Pump Remove/Install Components

	Remove/install
1	Remove trim panels of cylinder head cover	On Engine 611.960/961	AR01.20-P-5014-02A
		with engine 612.961/963/965	AR01.20-P-5014-02B
		Only with engine 612.966 in model 461.331	AR01.20-P-5014-02GLC
		On Engine 613.960/961	AR01.20-P-5014-02C
			BA01.20-P-1002-01A or BA01.20-P-1002-01A
			BA01.20-P-1003-01A or BA01.20-P-1003-01A
2	Remove viscous fan clutch	Engine 612.965 in model 463.322/323, engine 612.966 in model 461.302/331/332/342/345	AR20.40-P-5660GP
3.1	Remove throttle valve actuator with top charge air pipes	Engine 628.960 in model 220.028/128	AR09.41-P-1314M
3.2	Remove charge air cross pipe	Engine 628.963 in model 163.128	AR09.41-P-1510CD
4	Detach vacuum pipe (1) at vacuum pump (2)	To do this, compress detent spring (3) and detach vacuum line (1).
5	Unscrew bolts attaching vacuum pump (2)		*BA43.05-P-1001-01A
			*BA43.05-P-1001-01D
			*BA43.05-P-1002-01B
6	Pull off vacuum pump (2) forwards	Installation: Observe position of driver on the back of the pump. Check sealing rings, replace if necessary, clean sealing surface.
7	Install in the reverse order

CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number	Designation		Engine 611.960/961/962	Engine 612.961/962/967	Engine 612.963	Engine 612.965	Engine 612.966 in model 461.331
BA01.20-P-1002-01A	Screw of trim panel of cylinder head cover to cylinder head cover	Nm	10	10	10	10	10
BA01.20-P-1003-01A	Screw attaching cover panel to charge air distribution pipe	Nm	10	10	10	10	10

CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number	Designation		Engine 613.960/961
BA01.20-P-1002-01A	Screw of trim panel of cylinder head cover to cylinder head cover	Nm	10
BA01.20-P-1003-01A	Screw attaching cover panel to charge air distribution pipe	Nm	10

VACUUM PUMP

Number	Designation		Model 220
BA43.05-P-1001-01A	Bolt, vacuum pump to cylinder head	Nm	14

VACUUM PUMP

Number	Designation		Model 461.302/331/332/342/345	Model 463.322/323
BA43.05-P-1002-01B	Bolt, vacuum pump to cylinder head	Nm	14	14

ELECTRIC VACUUM PUMP OF BRAKE BOOSTER

Number	Designation		Model 163	Model 202	Model 210
BA43.05-P-1001-01D	Bolt, vacuum pump to cylinder head	Nm	14	14	14