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Home >> Mercedes Benz >> 1995 >> E420 >> Repair and Diagnosis >> External Pages >> Different car >> Section 35 (Rear Axle - 140 Chassis) >> Testing & Repair >> Remove/install front and rear rubber bushings in rear axle mount - AR35.10-P-0040 >> Remove/install front and rear rubber bushings in rear axle mount - AR35.10-P-0040A >> Notes

Remove/install front and rear rubber bushings in rear axle mount - AR35.10-P-0040A: Notes

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 140 up to 31.7.92 

Fig 1: Identifying Rear Axle Mount Components
G05437381Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Figure item, etc. Work instructions    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the four columns of the vehicle lift and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer AS00.00-Z-0010-01A
NOTESInstallation  Replace self-locking nuts and bolts    
SPECIAL TOOL Assembly attachment   Figure
1a Remove/install front rubber mount in rear axle mount SPECIAL TOOL AR35.10-P-0040-02A 
1b Remove/install rear rubber mount in rear axle mount SPECIAL TOOL AR35.10-P-0040-03A 
1c Front bolt, rear axle mount NOTESInstallation:  recut thread on frame floor with tap  
    TORQUE SPECIFICATION *BA35.10-P-1001-01A 
1d Rear bolt, rear axle mount NOTESInstallation:  recut thread on frame floor with tap  
    TORQUE SPECIFICATION *BA35.10-P-1002-01A 
6j Remove shock absorbers/struts Detach from spring control arm  
    TORQUE SPECIFICATION Vehicles without level control/ADS *BA32.25-P-1002-03B 
    TORQUE SPECIFICATION Vehicles with level control/ADS *BA32.30-P-1002-01A 
6p Compress, release rear spring SPECIAL TOOL AR32.20-P-0200-01A
105, 105b Detach exhaust system starting from connector TORQUE SPECIFICATION Hexagon nut (105b): ↓  
    Engine 104, 120 *BA49.10-P-1001-01A 
    Engine 603 *BA49.10-P-1001-01C 
111 Fixed caliper TORQUE SPECIFICATION Attach fixed brake caliper to body *BA42.10-P-1001-12I 
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel		 AS47.00-Z-0001-01A
115a Fuel hose from fuel tank to fuel pump SPECIAL TOOL Release clamp, disconnect Figure
127 Bracket for seat belt anchorage IMPORTANTInstallation:  ↓  
    TORQUE SPECIFICATION Install bracket for seat belt anchorage AR91.40-P-0502-02DA
130 Remove/install fender liner in rear fender   ra88001400140x
TORQUE SPECIFICATION REAR AXLE SHOCK ABSORBER

Number Designation Model 140
BA32.25-P-1002-03B Self-locking nut for attaching shock absorber to spring control arm Nm 100
TORQUE SPECIFICATION SUSPENSION STRUT REAR AXLE

Number Designation Model 140 with level control/ADS
BA32.30-P-1002-01A Self-locking nut, suspension strut level control/ADS to spring control arm Nm 100
TORQUE SPECIFICATION REAR AXLE CARRIER

Number Designation Model 140
BA35.10-P-1001-01A Self-locking bolt, front rear axle carrier rubber mount to frame floor     Nm 70
with bolt Stage 1 Nm -
flange ø 24mm Stage 2 ∠° -
with bolt Stage 1 Nm -
flange Ø 26mm Stage 2 ∠ ° -
BA35.10-P-1002-01A Self-locking bolt, rear axle carrier rear rubber mount to frame floor     Nm 70
with bolt Stage 1 Nm -
flange Ø 24mm Stage 2 ∠° -
with bolt Stage 1 Nm -
flange ø 26mm Stage 2 ∠° -
TORQUE SPECIFICATION REAR AXLE BRAKE CALIPER

Number Designation Model 140
BA42.10-P-1001-12I Self-locking bolt, brake caliper to wheel carrier Nm 115
TORQUE SPECIFICATION EXHAUST SYSTEM

Number Designation Engine 104, 120
BA49.10-P-1001-01A Nut, exhaust bracket to transmission side support Nm 25
TORQUE SPECIFICATION EXHAUST SYSTEM

Number Designation Engine 603
BA49.10-P-1001-01C Nut, exhaust bracket to transmission side support Nm 25
TORQUE SPECIFICATION SAFETY BELTS

Number Designation Model 140
BA91.40-P-1001-01B Nut, retaining bracket securing seat belt mounting to frame floor assembly Nm 270
Fig 2: Identifying Tensioning Device (202 589 02 31 00)
G05437382Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Tensioning Plates (202 589 14 63 00)
G05437383Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Clamping Device (000 589 40 37 00)
G05437384Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Assembly Attachment (140 589 01 62 00)
G05437385Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Extraction Tool (140 589 03 33 00)
G05437386Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 7: Identifying Insertion Tool (140 589 04 33 00)
G05437387Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 8: Identifying Extraction Tool (140 589 05 33 00)
G05437388Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 9: Identifying Insertion Tool (140 589 12 33 00)
G05437389Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
AUXILIARY REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste A 000 989 01 60
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