LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1995 >> E420 >> Repair and Diagnosis >> External Pages >> Different car >> Section 25 (Automatic Transmission - 140 Chassis) >> Testing & Repair >> Dismantling and assembling shift valve housing - AR27.35-P-0340A >> Notes

Dismantling and assembling shift valve housing - AR27.35-P-0340A: Notes

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

TRANSMISSION 722.5 

Fig 1: Exploded View Of Shift Valve Housing (1 Of 4)
G04679386Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Exploded View Of Shift Valve Housing (2 Of 4)
G04679387Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Exploded View Of Shift Valve Housing (3 Of 4)
G04679388Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Exploded View Of Shift Valve Housing (4 Of 4)
G04679389Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
DISASSEMBLINGASSEMBLING Dismantling, assembly     
IMPORTANT Pay attention to extreme cleanliness for all work on the shift valve housing. Do not use any fluffy cloths    
1 Unscrew screws (arrows). IMPORTANTInstallation  : Tighten screws (arrows) only slightly so that both parts of the housing cannot move relative to each other.  
2 Remove valves (13, 24, 86) and chip screen (33a)    
REFER TO COMPONENT MODIFICATIONS Primary pump non-return valve dispensed with Transmission 722.5 BT27.35-P-0003-01A 
3 Hold shift valve housing (A) and damper housing (B) together and turn over    
4 Carefully lift damper housing (B) with intermediate plate   AR27.35-P-0340-01A 
REFER TO COMPONENT MODIFICATIONS Small intermediate plate modified Transmission 722.5 BT27.35-P-0001-01A 
5 Remove all 19 valve balls (14) IMPORTANT The valve ball marked with number 14 is on a conical spring  
6 Remove valves, filter and shift pin    
7 Unscrew side cover from shift valve housing IMPORTANTINSPECT Check piston and valve for movement and chips, only if necessary.  
    IMPORTANT The springs are installed upstream or downstream of the valve, depending on the transmission or vehicle model.
Dismantling and assembling shift valve housing
 
8 Adjust full throttle control pressure IMPORTANT Adjust full throttle or kick-down upshift. AR27.35-P-0340-02A 
9 Assemble in reverse sequence