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Disassemble and assemble clutch K3. - AR27.51-P-0830A: Notes

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TRANSMISSION 722.6 

Fig 1: Identifying Clutch K3 Components
G04606634Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Modification notes

25.8.98 New special tool for setting clearance   AR27.51-P-0830-01A 
16.9.02 Multi-disks for B1, K1 and K3 changed Transmission 722.6 as of 02.09.02, refer to step 10. BT27.50-P-0013-01A
DISASSEMBLING Dismantling    
1 Remove snap ring (44h) from external plate carrier    
2 Remove multi-disk pack (44g) and spring washer (44f) from external plate carrier NOTES Check multi-disks for scorch marks and wear.  
3 Place assembly device (072) on spring plate (44d) and tension until the snap ring (44e) is exposed SPECIAL TOOL Assembly device Figure
4 Remove snap ring (44e)    
5 Remove spring plate (44d) and piston (44c) from the external plate carrier    
ASSEMBLING Assemble     
6 Install piston (44c) in the external plate carrier INSPECT Check sealing ring (44b) and replace if necessary.
NOTES The rounded off edges of the sealing ring must point outwards
 
7 Insert spring plate (44d) NOTES Insert spring washer with the curvature towards the piston  
8 Place assembly device (072) on spring plate and tension until the groove of the snap ring is exposed SPECIAL TOOL Assembly device Figure
9 Insert snap ring (44e) NOTES The collar of the snap ring must point towards the multi-disk pack.  
10 Insert spring washer (44f) and multi-disk pack (44g) in the external plate carrier and measure NOTES Observe outer multi-disk sequence Inserting and measuring clutch pack K3: ↓  
    Transmission 722.6 up to 01.09.02 AR27.51-P-0830-01A 
    SPECIAL TOOL Pressing tool Figure
    Play in multi-disk clutch K3 *BE27.51-P-1003-01B 
    Transmission 722.6 as of 02.09.02 AR27.51-P-0830-01AA
    SPECIAL TOOL Pressing tool Figure
    Play in multi-disk clutch K3 *BE27.51-P-1003-01B 
REFER TO BASIC KNOWLEDGE Thickness of friction and steel multi-disks changed Transmission 722.6 BT27.51-P-0001-01A 
REFER TO COMPONENT MODIFICATIONS Multi-disks for B1, K1 and K3 changed Transmission 722.6 as of 02.09.02 BT27.50-P-0013-01A
REFER TO COMPONENT MODIFICATIONS Survey of multi-disk components, production details Transmission 722.6 GF27.51-P-5200A 
11 Insert snap ring (44h) IMPORTANT For additional work, see: ↓  
Install clutch K3 AR27.50-P-0810A 
Adjustment values of multi-disk clutch

Number Designation Transmission 722.6 up to 01.09.02 with double sided multi-disks Transmission 722.6 as of 02.09.02 with single-sided multi-disks
BE27.51-P-1003-01B Play in multi-disk clutch K3 Number of multi-disks 3 mm 2.30...2.70 2.30...2.70
4 mm 2.40...2.80 2.40...2.80
5 mm 2.50...2.90 2.50...2.90
Fig 2: Identifying Assembly Device (140 589 13 43 00)
G04606635Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Pressing Tool (208 589 00 21 00)
G04606636Courtesy of MERCEDES-BENZ OF NORTH AMERICA.