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Home >> Mercedes Benz >> 1995 >> E420 >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Exhaust Manifolds, Emission Control - 140 Chassis) >> Repair & Adjustments >> Removal and installation of the charge air pipe (1310) >> Removal and installation of the intake manifold, replacement of gasket - ra14lh1041310x(1310)

Removal and installation of the intake manifold, replacement of gasket - ra14lh1041310x(1310)

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Engine 104 LH-injection 

Operation No. of operation texts and operation values or standard texts and flat rates; 14-1310 

Fig 1: Identifying Intake Manifold, Renewing Gasket Remove/Install Components
G05438597Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Ground cable at battery disconnect, connect.
Vacuum line for brake booster unscrew, screw on.
Crankcase ventilation hose detach, fit on.
Vacuum lines of components located at intake manifold pull off, fit on.
Knock sensors cable holder at front of intake manifold, unscrew, screw on.
Fuel supply and return lines unscrew, screw on.
Bowden cable at accelerator control lever, detach, attach (30-3402).
  Automatic transmission 
Detach, attach control pressure Bowden cable.
Plug connection at hot wire air mass sensor, detach, fit on. Slacken knurled nut.
Electronic accelerator actuator plug connection detach, fit on.
Dipstick remove, install.
Bolt (15) unscrew from below, screw in.
Bolts (16) unscrew, screw in.
  Tightening torque 25 Nm as reference value.
Intake manifold (19) take off, clean and fit on. Check flange faces with straightedge; dress on finishing plate if necessary.
  IMPORTANT When installing, ensure that no vacuum lines and electric cables are jammed in between.
Intake manifold gasket (18) renew.
Leak tightness of all connections examine with engine running.
Idling check, set (Diagnosis Manual Engine Volume 1).
LH control unit fault memory read out, erase if necessary (see Diagnosis Manual Engine, Volume 2, Register 0).
Fig 2: Function Diagram Of Air Injection And Exhaust Gas Recirculation Up To 07/91
G05438598Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Function diagram of air injection and exhaust gas recirculation up to 07/91

Fig 3: Function Diagram Of Air Injection And Exhaust Gas Recirculation As Of 08/91
G05438599Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Function diagram of air injection and exhaust gas recirculation as of 08/91