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Home >> Mercedes Benz >> 1995 >> E420 >> Repair and Diagnosis >> External Pages >> Different car >> Section 14 (Exhaust System - 140 Chassis) >> Testing & Repair >> Removal and installation of the exhaust system (7000) >> Removal and installation of the exhaust system complete - ra49lh1047000x(7000)

Removal and installation of the exhaust system complete - ra49lh1047000x(7000)

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Engine 104 LH-Injection 

Preceding work:

Fig 1: Identifying Exhaust System Remove/Install Components
G05438962Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Plug connection of oxygen sensor (G3/2x1) take off, fit on.
NOTE:
  • Turn union nut to the left  as far as the stop → to open
  • Turn union nut to the right  as far as the stop → to secure
Bolts (1) at exhaust manifold unscrew, screw in.
Installation note 
Install new riveted nuts in the exhaust manifolds with caulking bolt 103 589 01 39 00.
Tightening torque 30 Nm as reference value.
Nuts (6a) at supporting bracket (10a or 10b) unscrew, screw on.
Rubber bush (18) at center muffler (7) take off, examine, replace if necessary, fit on.
Centre and tail mufflers (7, 9) remove from rubber bushes (18) at the tail muffler (9), attach. Examine rubber bushes, replace if necessary.
Complete exhaust system take off, insert.
Leaktightness of all connection points check with engine running.
LH control unit fault memory read, erase if necessary (see Diagnosis Manual Engine, Volume 2, Index 0).

Special tools 

Fig 2: Identifying Special Tool (103 589 01 39 00 14)
G05438963Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tool (000 589 71 03 00 83)
G05438964Courtesy of MERCEDES-BENZ OF NORTH AMERICA.