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Home >> Mercedes Benz >> 1995 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 82 (Doors & Windows - 140 Chassis) >> Testing & Repair >> Removal and installation of the exterior handle on the driver's door - ra72001400240x(0240)

Removal and installation of the exterior handle on the driver's door - ra72001400240x(0240)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Model 140 

Fig 1: Identifying Exterior Handle On Driver's Door Components
G05437746Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Cover (1) press off.
Screw (2) screw out and remove.
Door handle (3) press toward front and remove. Observe installation note!
Door handle (3) install with base (4) so that rotating rod from lock cylinder (5) and actuating lever on handle (6) engages in door lock.
Screw (2) screw in (6 Nm).
Cover (1) install.
Door sealing frame pull out of channel in area of door lock.
Clearance between door lock and door handle adjust, arrest door lock with special tool and turn adjustment screw to outside until resistance is felt. Use Phillips screwdriver.
Door sealing frame install.
Function check.

Installation note 

Adjust position of door handle on door panelling with screw (7) ( Allen wrench, WAF 3mm 1.5 Nm).

Special tools 

Fig 2: Identifying Special Tool (140 589 06 21 00 72 73)
G05437747Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tool (115 589 03 59 00)
G05437748Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Removal, installation 

  1. Press off cover (arrow).
    Fig 4: Locating Cover
    G05437749Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Screw out screw (arrow).
    Fig 5: Locating Screw
    G05437750Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Press door handle toward front and remove.

    Observe installation note!

    Fig 6: Pressing Door Handle
    G05437751Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Insert door handle with base into door lock so that rotary rod and actuating lever on door handle engage in door lock (arrows).
    Fig 7: Locating Door Lock
    G05437752Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Screw in screw (arrow, 6 Nm).
  6. Install cover.
  7. Pull out sealing frame in area of door lock.
    Fig 8: Pulling Out Sealing Frame In Area Of Door Lock
    G05437750Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  8. Adjust clearance between door handle and door lock.
    Fig 9: Adjusting Clearance Between Door Handle And Door Lock
    G05437754Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  9. Arrest door lock with special tool and turn adjustment screw to outside until resistance is felt. Use Phillips screwdriver.

    IMPORTANTIt is absolutely necessary to use the special tool, otherwise the door lock is overturned and its proper function is no longer assured. 

    Fig 10: Removing Arrest Door Lock
    G05437755Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 11: Locating Adjustment Screw
    G05437756Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 12: Inspecting Special Tool Into Door Lock
    G05437757Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  10. Press door sealing frame into channel.
  11. Check for proper function.