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Home >> Mercedes Benz >> 1995 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 73 (Rear Axle - 140 Chassis) >> Testing & Repair >> Remove/install inside CV joint or rubber boots on rear axle shaft - AR35.30-P-0660A >> Inner constant-velocity joint on rear halfshaft, extraction and pressing on - AR35.30-P-0660-02A

Inner constant-velocity joint on rear halfshaft, extraction and pressing on - AR35.30-P-0660-02A

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G04594346 Half shells (2 pieces) for pressing off or for caulking the inner constant velocity joint WF58.50-P-3530-01A
Fig 1: Identifying Clamping Jaws (116 589 11 31 00)
G04713444Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Clamping Jaws (220 589 02 31 00)
G04713445Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Drift (116 589 15 15 00)
G04713446Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Pressing off 

  1. For pressing off use the two shop-made shell halves (063a) and the SPECIAL TOOL drift (063).
  2. Clean constant velocity joints.
    Fig 4: Identifying Shop-Made Shell Halves And Drift
    G04713447Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Pressing on 

  4. Press constant velocity joint with knurling onto rear axle shaft so that the knurling (arrow) on the circumference of the joint ring points in the direction of the rear axle shaft.
    Fig 5: Locating Knurling On Rear Axle Shaft
    G04713448Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    IMPORTANT Press constant velocity joint onto rear axle shaft so that the turned groove (arrow) points in the direction of the rear axle shaft.

    Fig 6: Locating Groove Points In Constant Velocity Join
    G04713449Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. SPECIAL TOOL Select clamping jaws for rear axle shaft dia. 25 mm, dia. 27 mm or dia. 34 mm.

    Use SPECIAL TOOL 116 589 11 31 00 for rear axle shaft dia. 27 mm.

    Use SPECIAL TOOL 220 589 02 31 00 for rear axle shaft dia. 34 mm.

    No special tool is used for rear axle shaft dia. 25 mm.

    Fig 7: Pressing Constant Velocity Joint Onto Rear Axle Shaft Up To Contact Surface Using Drift
    G04713450Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Fit clamping jaws on boot collar of rear axle shaft and press constant velocity joint onto rear axle shaft up to contact surface using SPECIAL TOOL drift (arrow).