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Removal and installation of ASR pressurizing pump (M15) - RA42001400818X(42-0818)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Operation no. of operation texts and work units or standard texts and flat rates

Fig 1: Identifying ASR Pressurizing Pump Components
G04685771Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Ignition OFF  .
Electrical connector detach, attach.
Hose (19) from the brake fluid reservoir to the ASR pressurizing pump (M15) pinch off using clamping screw 000 589 40 37 00. Remove clamping screw downwards. Take down clamping screw.
Hydraulic line "BA" (20) unscrew from, screw on to the ASR pressurizing pump (M15).
Model 140 
Tandem master cylinder (1)
remove, install (42-310).
Hexagon socket screw (21) unscrew, screw in.
Mounting (22) detach, attach.
ASR pressurizing pump (M15) withdraw slightly forwards, swivel upright and lift out, replace.
Hose (19) detach from, attach to the ASR pressurizing pump (M15).
ASR hydraulics bleed and check for leaks (42-010).
ASR hydraulics test program perform (42-0824 or Diagnosis Manual - Chassis).
Models 124.034/36, 129.067/076 and 140 
Fault memory
readout and erase in accordance with Diagnosis Manual - Chassis.

Special tools 

Fig 2: Identifying Special Tools (000 589 75 03 00 00)
G04685772Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tools (001 589 72 21 00 00)
G04685773Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Special Tools (000 589 40 37 00 00)
G04685774Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Special Tools (129 589 00 91 00 77)
G04685775Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Special Tools (000 589 01 10 00 00)
G04685776Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
NOTE: Only use commercially available double ended flat flare nut ring wrench to slacken the brake lines.

Seal hydraulic lines and connections with blind plugs.

Installation note 

When installing the hydraulic lines, clean sealing surfaces of swarf and dirt.

The plug connection (18) must engage audibly when connecting.