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Removal and Installation of DSV Control Module - ra07016028823x(8823)

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Engine 603.971 in Model 140 

Operation no. of operation texts and work units or standard texts and flat rates: 07-8823

Fig 1: Identifying DSV Control
G05437006Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Vehicle identification number (VIN) read with HHT from DSV control module (N3/13) (see menu prompting in HHT, section diesel engine, "DSV" system, version coding).
NOTE: The DSV control module (N3/13) and the RCL control module are assigned by means of an identification. This identification cannot be erased (see HHT actual values "drive authorization system" menu point 3 identification). It is therefore not  possible to replace the DSV control module (N3/13) or the RCL control module with parts from another car as a check.
DSV control module remove, install; chisel securing bolt loose for this purpose (sheer bolt NP part no. 601 990 07 63).
NOTE: Before first starting, the identification of the DSV control module (N3 /13) with the RCL module must be started with the HHT. If it is necessary to perform adjustment work on the injection pump (pump removed), the DSV control module (N3 /13) must be unbolted.

If a new DSV control module (N3 /13)is installed for test purposes, it is essential  to identify but not to interlock the control module. If the DSV control module (N3 /13) does not remain in the car, the identification is retained until the data are overridden during the next identification process. This process can be repeated as often as desired until final interlocking is performed. If a control module is not interlocked, not more than 40 starts or ignition ON/OFF may be performed otherwise the control modules will then be permanently interlocked  .
FALSE MEMORY

Pulse readout Possible cause
P0600 CAN databus
P1617 Control unit or not coded
P1622 Injection pump shutoff valve
P1629 Starting without drive authorization signal
P1630 Drive authorization signal

Test 

Fig 2: Testing DSV Control Module
G05448367Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Engine separation

point connector X26/2

Fig 3: Identifying Engine Separation Point Connector Terminals
G05437007Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Actual value readout on HHT 

Meanings of actual value displays in HHT 

(70) YES Identification has already taken place.

NO Non-identified control module with first installation on new control module.

(71) YES No more new identification possible.

NO Identification can be re-started.

The control module is automatically interlocked after 40 starts or ignition ON/OFF.

(72) YES Fuel shutoff valve is switched to open. Engine can be started.

NO Fuel shutoff valve (N3/13y1) has not switched. Engine starts but cannot be revved up.

(73) YES RCL closed, car locked. No start enabled, Open car with RCL.

NO RCL not closed, car opened with RCL.

Fig 4: Actual Value Displays In HHT
G05437008Courtesy of MERCEDES-BENZ OF NORTH AMERICA.