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Checking start of delivery - wh0760pkw0002x(0760)

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Engines 601, 602, 603 with ERG A. With position sensor (governor impulse method), B. With digital tester (governor impulse method) 

IMPORTANT Before performing work with engine running, apply parking brake.

On vehicles with automatic transmission shift transmission to position "P".

  1. Checking start of delivery with position sensor (governor impulse method) 
    Fig 1: Checking Start Of Delivery With Position Sensor
    G05436804Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Air cleaner cover (10) remove, install (except engine 602.96, 603.96/97).
    Plug (arrow) on governor housing (2), screw out, screw in, tightening torque 30-35 Nm (guide value).
    Position sensor (007) screw out, screw in.
    Battery terminal (009) Position sensor 617 589 08 21 00 connect to battery +, disconnect.
    Crankshaft turn by hand until lamps A and B on tester (008) come on simultaneously.
    RI value (indirect start of delivery) Socket wrench, 27 mm, 001 589 65 09 00 read off on degree disc, see table for specified value. If necessary adjust start of delivery as separate order (see 0761).
  2. Checking start of delivery with digital tester (governor impulse method) 

    Connection schematic for test equipment with adapter

    Fig 2: Start Of Delivery With Digital Tester (With Adapter) Connection Schematic
    G05436805Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Connection schematic for test equipment without adapter

    Fig 3: Start Of Delivery With Digital Tester (Without Adapter) Connection Schematic
    G05436806Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Air cleaner cover (10) remove, install (except engine 602.96, 603.96/97).
    Plug (arrow) on governor housing (2), screw out, screw in, tightening torque 30-35 Nm (guide value).
    Test equipment connect according to connection schematic, disconnect:
    TDC sensor 601 589 04 21 00 or 603 589 00 21 00
    RI sensor 617 589 10 21 00
    RI adapter 617 589 09 21 00
    RI value (indirect start of delivery) read off on digital tester (001) at idle speed, see table for specified value. If necessary adjust start of delivery as special order (see 0761).
    Leakage check with engine running.
    BASIC VERSION WITH EGR EXCEPT USA ONLY RI TEST VALUE

    Engine Production breakpoint RI value (indirect start of delivery ATDC)
    601, 602, 603 as of 1990 14°+0.5°
    NATIONAL VERSION USA ONLY RI TEST VALUE

    Engine Model year RI value (indirect start of delivery ATDC)
    601, 602, 603 1984-1987 15°+0.5°
    as of 1990 14°+0.5°

    Special tools 

    Fig 4: Identifying Special Tools (617 589 08 21 00)
    G05436807Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 5: Identifying Special Tools 03 07 32 (001 589 65 09 00)
    G05436808Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 6: Identifying Special Tools 07 (601 589 04 21 00)
    G05436809Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 7: Identifying Special Tools 07 (603 589 00 21 00)
    G05436810Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 8: Identifying Special Tools 07 (617 589 10 21 00)
    G05436811Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 9: Identifying Special Tools 07 (617 589 09 21 00)
    G05436812Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    COMMERCIALLY AVAILABLE TEST EQUIPMENT

    For use without adapter 
    Designation e.g. company, order no.
    Digital testers Bosch, ETD 019.002
    Sun, DIT 9100
    AVL, Diesel-Tester 873
    For use with adapter 
    Digital tester Bosch, MOT 104/202