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Removing and installing exhaust system complete - AR49.10-P-7000D

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ENGINE 104 in MODELS 124, 129, 140, 202 

ENGINE 111 in MODELS 124, 202 

Fig 1: Identifying Exhaust System Complete Remove/Install Components - Model 124 Sedan With Engine 104
G04686512Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Exhaust System Complete Remove/Install Components - Model 124 Sedan With Engine 111
G04686513Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Exhaust System Complete Remove/Install Components - Model 129
G04686514Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Exhaust System Complete Remove/Install Components - Model 202 With Engine 104
G04686515Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Rubber Mount Clearance
G04686516Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removal, installation     
1 Replace rivet nuts in exhaust manifold if necessary AR49.10-P-5531-01DA 
2 Replace self-locking nuts, bolts and gaskets. Ensure the gaskets and flanges are correctly installed. Use emery cloth to clean off combustion and corrosion residues at connection points  
3 Pay attention to installation of the threaded plate   AR49.10-P-5531D 
4 JAPAN ONLY Pay attention to TWC thermocouple    
5 Remove cross strut of left frame Model 129   
    TORQUE SPECIFICATION *BA61.10-P-1001-01A 
6 Install in reverse sequence IMPORTANT When attaching the exhaust system, ensure that the projection "a" of the bracket at rear muffler is not more than 3 - 5 mm at the rubber mount (18) (see fig.) when exhaust system is cold
IMPORTANT
Model 202.028 E 36 AMG: pay attention to installation position and suspension of rear muffler, see ↓
*BA61.10-P-1001-01A 
REFER TO GENERAL INFORMATION   Notes on installation position and suspension of rear muffler AH49.10-P-1000-02A 
REFER TO FORMS Notes re disposing of catalytic converters On models with catalytic converter code 620a OS49.10-P-1000-01A 
TORQUE SPECIFICATION FRAME FLOOR

Number Designation Model 129
BA61.10-P-1001-01A Self-locking bolt of rear cross strut to frame floor Nm 120
Fig 6: Identifying Caulking Bolt (103 589 01 39 00)
G04686517Courtesy of MERCEDES-BENZ OF NORTH AMERICA.