Repairing cable harness by soldering - AR00.19-P-0100-05A

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Wiring Harness Repair Kit (220 589 02 99 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Wire Stripper (220 589 01 99 40)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Welding Bead Catcher (129 589 01 98 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Strip line (2)using wire stripper .
Do not damage the wire strands.

Do not bend or twist the wire strands.
Fill solder connection (1) in soldering area with soldering paste.

Fig 6: Repairing Cable Harness By Soldering (1 Of 2)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Insert cable (1) into solder connection (2).
Introduce solder (3) into solder connector (2) and make solder connection as per the drawings opposite.
Clean residues from soldering join and contact.

Fig 7: Repairing Cable Harness By Soldering (2 Of 2)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.