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Bleed brake system - AR42.10-P-0010A: Notes

MODEL 129, 140, 170, 202, 208, 210 

Fig 1: Bleeding Brake System - Model 129, 140, 170, 202, 208, 210
G04713688Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

19.10.00 Value changed from 4 to 7 Nm Value changed to BA42.10-P-1002-03A on model 202.033/093, 208.374, 210.072 with code 957 (E50 AMG), 210.074/274 *BA42.10-P-1002-03A
  Bleeding     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Actuate master brake cylinder switchover valve (Y61) Model 129.076, 140.04/05/06/07 AR42.10-P-0010-01A 
    SPECIAL TOOL Electrical connection set Figure
    IMPORTANT The switchover valve (Y61) must be opened so that the annular passage in the master brake cylinder is bled.  
REFER TO SHOP-MADE TOOLS Wiring harness for actuation of switchover valve Model 129.067 with ESP WF58.50-P-4210-01A
2 Connect filling and bleeding device NOTES Pay attention to manufacturer's operating instructions.
Bleeding pressure 2 bar.		  
2 Connect filling and bleeding device Brake fluid replacement unit see GOTIS
http://gotis.aftersales.daimlerchrysler.com 		  
    FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01A 
3 Carrying out bleeding operation Model 129, 140 without ASR (code 471a), without ESP (code 472)
Models 129, 140 with ASR (code 471a) and ETS as of 1. 6. 94
Model 129.059/064/068 with/without ESP with engine 112, 113
Model 170
Model 202 without ASR (code 471a) up to 31.5.94
Model 202 with ASR code 471a) as of 1.6.94
Model 202 with ESP
Model 208
Model 210 without ESP, model 210 with ESP, except model 210.072/272 with ESP		 AR42.10-P-0010-02A 
    SPECIAL TOOL Socket wrench Figure
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper *BA42.10-P-1002-02A 
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper *BA42.10-P-1002-03A 
    TORQUE SPECIFICATION Bleed screw on rear axle fixed caliper *BA42.10-P-1002-01A 
    Model 129 with ASR (code 471a) up to 31.5.94 AR42.10-P-0010-02B
    SPECIAL TOOL Socket wrench Figure
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper *BA42.10-P-1002-02A 
    TORQUE SPECIFICATION Bleed screw on rear axle fixed caliper *BA42.10-P-1002-01A 
    Model 140 with ASR (code 471a) up to 31.5.94 AR42.10-P-0010-02C 
    SPECIAL TOOL Socket wrench Figure
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper *BA42.10-P-1002-02A 
    TORQUE SPECIFICATION Bleed screw on rear axle fixed caliper *BA42.10-P-1002-01A 
    Model 202 with ASR (code 471a) up to 31.5.94 AR42.10-P-0010-02D
    SPECIAL TOOL Socket wrench Figure
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper *BA42.10-P-1002-03A 
    TORQUE SPECIFICATION Bleed screw on rear axle fixed caliper *BA42.10-P-1002-01A 
    Model 129.067/076, 140 with ESP,
model 210.072/272 with ESP		 AR42.10-P-0010-02E 
    SPECIAL TOOL Socket wrench Figure
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper *BA42.10-P-1002-02A 
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper *BA42.10-P-1002-03A 
    TORQUE SPECIFICATION Bleed screw on rear axle fixed caliper *BA42.10-P-1002-01A 
4 Disconnect filler and bleeder unit, check brake fluid level and correct if necessary FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01A 
TORQUE SPECIFICATION FIXED CALIPER AT REAR

Number Designation Model 129.05/ 060/ 061/063/ 064/066/ 067 Model 129.068/ 076 Model 140
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION FIXED CALIPER AT REAR

Number Designation Model 170.435/ 444/445/ 447/449/ 465 Model 170.466 Model 202.01/020/ 022/023/024/ 025/026/029/ 078/08/12/13/ 18/19, 202.028 without ASR
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION FIXED CALIPER AT REAR

Number Designation Model 202.028 with ASR, 202.033/093 Model 208.335/ 344/345/347/ 348/365/370/ 374/435/444/ 445/447/448/ 465/470
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7
TORQUE SPECIFICATION FIXED CALIPER AT REAR

Number Designation Model 210.00/01/ 02/03/04/05/06/ 070/072/074/08 Model 210.20/21/ 22/23/24/26 / 270/272/28/60 / 61/663 Model 210.274
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 129 Model 140 Model 202.028 with code 957 (C 36 AMG)
BA42.10-P-1002-02A Bleed screw at front axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 208.370/ 470 up to 18.01.99 except USA ONLY Model 210.055 with Code 957 (E 36 AMG) Model 210.072/270/272 up to 07.02.99, model 210.070 up to 07.02.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
BA42.10-P-1002-02A Bleed screw at front axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION FRONT AXLE FLOATING CALIPER

Number Designation Model 170.435/ 444/445/ 447/449/ 465 Model 170.466
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION FRONT AXLE FLOATING CALIPER

Number Designation Model 202.018/020/ 022/023/078/ 080/081/083/ 087/120/121/ 122/125/133/ 134/180/182/ 193/194, Model 202.028 up to 08/95 Model 202.024/025/ 026/029/082/ 085/086/088/ 089/128/188, Model 202.028 as of 09/95
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION FRONT AXLE FLOATING CALIPER

Number Designation Model 202.033/093,
Model 208.335/344/		 Model 345/347/348/ 208.374 365/435/444/ 445/447/448/ 465,
Model 208.370/470 USA ONLY
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION FRONT AXLE FLOATING CALIPER

Number Designation Model 208.370/470 as of 19.01.99, except USA ONLY Model 210.00/01/02/ 035/037/04/05/ 06/08/20/21/22/ 23/24/26/28/60/ 61/663 except Model 210.083/283 as of 08.02.00, Model 210.070 USA ONLYJAPAN ONLYAUSTRALIA ONLY
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION FRONT AXLE FLOATING CALIPER

Number Designation Model 210.083/270/ 283 as of 08.02.99, Model 210.070 as of 08.02.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7
FLUID SPECIFICATION BRAKE FLUID

Number Designation Model 129 Model 140 Model 170
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈0,45-0,6 ≈ 0,7-0,9 ≈ 0,45-0,6
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A BB00.40-P-0331-00A
FLUID SPECIFICATION BRAKE FLUID

Number Designation Model 202 Model 208 Model 210
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈ 0,45-0,6 ≈ 0,45-0,6 ≈ 0,45-0,6
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A BB00.40-P-0331-00A
Fig 2: Identifying Electrical Connection Set (201 589 00 99 00)
G04713689Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Socket Wrench (140 589 03 09 00)
G04713690Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
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