Removing and installing intake manifold - AR09.20-P-1310G

ENGINE 111.920 /940 /941, 

111.944 up to 31.8.96, 

111.960 /961, 

111.975 up to 31.8.96 

Fig 1: Identifying Intake Manifold Remove/Install Components - Engine 111.920 /940 /941, 111.944 up to 31.8.96, 111.960 /961, 111.975 up to 31.8.96

	Removing, installing
1	Remove air cleaner cross pipe		AR09.10-P-8031G
2	Remove fuel rail together with injection valves		AR07.03-P-1450D
3	Unbolt ignition coils		AR15.12-P-2003G
4	Disconnect vacuum pipes	Installing:  ↓ Connect vacuum pipes as shown in connecting diagram
		Engine 111.940/960/961, 111.920/941/944 up to 08/96	AR09.20-P-1310-01G
		Engine 111.920/941/944 as of 09/96	AR09.20-P-1310-01GB
5	Unscrew bolt (15/1) for power steering pump bracket
6	Unscrew bolts (19/4) for intake manifold support
7	Separate connector (arrow) for idle speed control (ISC) at intake manifold supporting bracket
8	Take off bracket for starter wiring harness	Model 124
9	Remove guide piece (30/5)	First of all, pull plastic nipple out of guide piece Installing:  ensure that the plastic nipple is properly engaged in the guide piece
10	Compress plastic clip (30/4), pull control cable out of bracket of throttle control lever (32/3)
11	Slacken nuts and bolts (19/1, 19/2) and take out intake manifold (19)		*BA09.20-P-1001-01B
		Installing:  replace gasket (19/3)
12	Install in reverse sequence
13	Check idle speed, adjust	See DM Engine, Volume 1/Register B
14	Check throttle control, adjust	Idle speed stop, full throttle stop	AR30.10-P-1010D

INTAKE MANIFOLD