Using plastic repair box - AR88.00-P-1000-01A

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REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1004-08A	Plastic repair box	Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 Munchen Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de

Completely pre-clean plastic element (1), then dry.
Clean area to be repaired with FL cleaner (2) on both sides (drying time approx. 5 minutes).

Fig 1: Cleaning Plastic Element Using Plastic Repair Box
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Grind area to be repaired to wedge-shape (1-2 cm) (grain size 120).
Use small belt sander (3).

Fig 2: Grinding Area To Wedge-Shape Using Small Belt Sander
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Roughen surfaces on both sides (grain size 120)
Use round orbital sander (4)

Fig 3: Roughening Surfaces On Both Sides Using Round Orbital Sander
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Clean area to be repaired with FL cleaner (2) on both sides (drying time approx. 5 minutes).

Fig 4: Cleaning Area To Repaired With FL Cleaner

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Spray on thin layer of Terokal-150 plastic primer (5) on both sides (drying time approx. 10 minutes).

Fig 5: Spraying On Thin Layer Of Terokal-150 Plastic Primer On Both Sides
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Apply Terokal-9225 (6) glue on back; drill Ø 5 mm holes at ends of crack and glue in reinforcement strips (processing time approx. 10 minutes).
Insert reinforcement mat (7) and apply glue (6)

Fig 6: Identifying Glue On Back
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 7: Identifying Reinforcement Mat And Glue
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Allow glue to cure.
Curing can be accelerated, e.g. with IR lamp (8)

60 - 70 °C approx. 15 minutes.
Apply Terokal-9225 (6) glue at front and smooth

Fig 8: Identifying IR Lamp
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 9: Identifying Glue At Front
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Allow glue to cure
Curing time e.g. with IR lamp (8) 60 - 70 °C approx. 15 minutes.

Can be cooled down with water.
Sand off extending glue (grain size 120) and remove sanding dust.
Use round orbital sander (4)

Fig 10: Identifying IR Lamp
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 11: Removing Sanding Dust Using Round Orbital Sander
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Spray Terokal-150 plastic primer (5) on area to be repaired (drying time approx. 10 minutes).
Paint surfaces according to guidelines of correspondingly approved paint suppliers (AKZO-Nobel, BASF and Herberts); structured surfaces can be repaired with Terotex-Super 3000

Fig 12: Spraying Terokal-150 Plastic Primer On Repaired Area
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 13: Painting Surfaces
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.