LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 81 (Doors & Windows - 140 Chassis) >> Testing & Repair >> Disassembly and assembly of the front door lining - ra72001400103x(0103)

Disassembly and assembly of the front door lining - ra72001400103x(0103)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Model 140 (Coupe) 

Preliminary work:

Door liner removed (Removal and installation of the lining on the driver's door  , B)

Fig 1: Identifying Front Door Lining Components
G05437618Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Door liner (7) lay down on suitable surface with front side down.
Clips (arrows) remove from door liner (7), (10 each), replace damaged clips when reinstalling.
Seat control switch (2) screw off (3 screws) and remove.
Nuts (arrows) on handle (3) remove (3 each, 8 and 10 mm).
Handle (3) and sheet metal bracket remove from door liner.
Housing for door interior actuating mechanism (5) screw off (3 nuts, 8 mm).
Door interior actuating mechanism (5) remove from door liner.
Nuts (arrows) on wooden trim panel (6) screw out.
Cover above door pocket (10) open.
Wooden trim panel (6) lift at rear area (arrows) and remove from door liner.
Nuts (arrows) on wooden trim panel (4) screw out and remove wooden trim panel.
Remaining nuts (5 each) on wooden trim strip (8) screw out, bend sheet metal tab up (small arrow) and remove wooden trim strip.
Screws (arrows) on trimming (9) screw out and remove trimming upward (3 insert tabs) while opening cover above door pocket.
Nuts (arrows) on door pocket (10) screw off, 7 mm.
Door pocket (10) remove from door liner together with cover and mount.
Trimming (11) at bottom of door liner remove, screw off nuts (8 mm, 2 each) and press off clips (arrows, 26 each).
Pocket (17) remove from trimming (11).
Nuts (3 each) and clips (2 each) remove on air duct (13).
Air duct (13) remove from door liner.
Air grate (15) remove by pressing off clips (arrow) and unclipping air grate.
Foam frame (14) pull off, when installing use MB universal glue, part no. 000 989 82 72.
Round cover plate (16) for locking knob unclip on door liner and remove.
Foam frame (18) remove from trimming (11), when installing use MB universal glue, part no. 000 989 82 71.
Clips on loudspeaker grate (19) press off.
Loudspeaker grate (19) remove
Reassemble in opposite order, observe installation note.

IMPORTANT Coat nuts and bolts with metric threads with screw securing agent before assembly.

During assembly insert frame for door pocket (10) into mount (arrows) on door liner (7).

Fig 2: Identifying Door Pocket
G05437619Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Door Liner
G05437620Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Disassembly 

  1. Lay door liner (7) down on suitable surface with front side down.
    Fig 4: Identifying Door Liner
    G05437601Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Remove clips (arrows) on door liner (7).
    Fig 5: Identifying Clips On Door Liner
    G05437585Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Screw out screws (3 each, arrows) on seat adjustment switch (2) and remove switch.
    Fig 6: Locating Screws On Seat Adjustment Switch
    G05437623Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Screw off nuts (3 each, arrows) on handle (3) (8 or 10 mm).
    Fig 7: Locating Nuts On Handle
    G05437624Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Remove handle (3) and sheet metal bracket (20) from door liner.
    Fig 8: Identifying Handle And Sheet Metal Bracket
    G05437625Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Screw off housing for door interior actuating mechanism (5, 3 nuts, arrows, 8 mm).
  7. Remove door interior actuating mechanism (5) from door liner.
    Fig 9: Identifying Door Interior Actuating Mechanism
    G05437626Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  8. Screw nuts (arrows) off of wooden trim panel (6).
  9. Open cover above door pocket.
    Fig 10: Locating Nuts Wooden Trim Panel
    G05437627Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  10. Lift wooden trim panel (6) at rear area (arrows) and remove from door liner.
    Fig 11: Locating Wooden Trim Panel
    G05437628Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  11. Screw nuts (arrows) off of wooden trim panel (4) and remove wooden trim panel.
    Fig 12: Locating Nuts Wooden Trim Panel
    G05437629Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  12. Screw remaining nuts (5 each) off of wooden trim strip (8), bend sheet metal tab up (small arrow) and remove wooden trim strip.
    Fig 13: Locating Wooden Trim Strip
    G05437630Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  13. Screw off screws (arrows) on trimming (9).
    Fig 14: Locating Screws On Trimming
    G05437631Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  14. Remove trimming (9) upward (3 insert tabs) while opening cover above door pocket.
    Fig 15: Removing Trimming Upward
    G05437632Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  15. Screw nuts (arrows) off of door pocket (10, 7 mm).
  16. Remove door pocket (10) from door liner together with cover and mount.
    Fig 16: Identifying Nuts Of Door Pocket
    G05437633Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  17. Remove trimming (11) on door liner, for this purpose screw off nuts (2 each, 8 mm) and press off clips (arrows, 26 each).
    Fig 17: Identifying Trimming On Door Liner
    G05437634Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  18. Remove pocket (17) from trimming (11).
    Fig 18: Identifying Pocket And Trimming
    G05437635Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  19. Screw out nuts (3 each) and press off clips (2 each) on air duct (13).
  20. Remove air duct (13) from door liner.
    Fig 19: Locating Air Duct
    G05437636Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  21. Remove air grate (15), for this purpose press off clips (arrow) and unclip air grate.
  22. Pull off foam frame (14).
  23. Unclip round cover plate (16) for locking knob on door liner and remove.
    Fig 20: Identifying Air Grate And Cover Plate
    G05437637Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  24. Remove foam frame (18) on trimming (11).
  25. Press clips off of loudspeaker grate (19) and remove grate.
  26. Reassemble in opposite order, observe installation note.
    Fig 21: Identifying Frame On Trimming And Clips
    G05437635Courtesy of MERCEDES-BENZ OF NORTH AMERICA.