Design, function description of the side portal - ra6000140a150x(0150)
WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.
Model 140 - A. Sedan
Preliminary work:
Operation no. of operation texts and work units or standard texts and flat rates:
- Sedans
Special tools
Commercially available tools Order no. e.g. Company Screwdriver attachment, 8 mm for Allen screws Hazet D-5630 Remscheid Screwdriver attachment WAF 19 for hex. head bolts 916 Reversible ratchet 630 Double box wrench WAF 22-24 mm Double box wrench WAF 17-19 mm Compressed air ratchet, 1/2" PRW 110 Filder-Werkzeug D-7024 Filderstadt 1 WORKSHOP EQUIPMENTStraightening system Celette Car-Bench Straightening bench MUF 5, 7 or M8S Straightening bench BT17 or Straightening lifting platform Modular members 955.900
Auxiliary member 955.908CB41 New longitudinal members 955.904 (supplement set to 955.900) Universal cross member set A296/15 or 2 auxiliary cross members A2361 Straightening set 82410 Modular members 955.940 (new MB set) Straightening set 440.300 NOTE: The portal can only be used in combination with a straightening system approved by MB and the associated straitening tool set. The repairs illustrated in operation numbers 62-100; 62-120; 63-050; 63-055 and 63-060 were accomplished with the aid of the side portal. Before attaching the side portal the vehicle must be aligned precisely according to the locating holes and mounted tightly on the straightening set.- Use on the Celette straightening system
- for repairs to A and B-pillars
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
SET-UP SEQUENCEC1, C2 15 and 21 Modular members position on grid fields 8, 9 members Side extensions install on modular 7 extensions (8,9) Multi-Z elements MZ260 install on side (arrows pointing forward) 10 (7) (bottom hole) Cylindrical mounts insert into MZ260 11 cylindrical mounts (10) Portal longitudinal members fasten to with M12 x 35 bolts 1, (2) longitudinal bolts Mount for left (right) A-pillar fasten on portal member (11) with M12 x 45 3, (4) longitudinal bolts Mount for left (right) B-pillar fasten to portal member (11) with M12 x 45 - Use on the Celette straightening system
b. for repairs to B and C-pillars
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Set-up sequence
C1, C2 grid fields Modular members position on desired 8, 9 members Side extensions install on modular 7 extensions (8,9) 10 Multi-Z elements MZ260 install on side (arrows pointing forward) (7) (bottom hole) Cylindrical mounts insert into MZ260 11 cylindrical mounts (10) Portal longitudinal members fasten to with M12 x 35 bolts 3, (4) longitudinal bolts Mount for left (right) B-pillar fasten to portal member (11) with M12 x 45 5, (6) longitudinal bolts Mount for left (right) C-pillar fasten to portal member (11) with M12 x 45 d Spacer plate for locating wheelhouse insert - Use on Car-Bench straightening system
- for repairs to A and B-pillars
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Set-up sequence
A 2361 frame Universal cross members bolt to straightening 8, 9 cross member with Side extensions install on universal 3 bolts each, hole row 1 - 4, (25-28) 7 extensions (8,9) Multi-Z elements MZ260 install on side (arrows pointing rearward) 10 (bottom hole) Cylindrical mounts insert into MZ260 (7) 11 mounts (10) with Portal longitudinal members fasten to cylindrical M12 x 35 bolts 1, (2) longitudinal member Mount for left (right) A-pillar fasten to portal (11) with M12 x 45 bolts 3, (4) longitudinal member Mount for left (right) B-pillar fasten to portal (11) with M12 x 45 bolts 2. Use on Car-Bench straightening system
b. for repairs to B and C-pillars
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Set-up sequence
A 2361 straightening frame 8, 9 cross member with Universal cross members bolt to Side extensions install on universal three bolts each, hole row 1 - 4, (25-28) 7 extensions (8,9) Multi-Z elements MZ260 install on side (arrows pointing rearward) 10 (7) (bottom hole) Cylindrical mounts insert into MZ260 11 cylindrical mounts (10) Portal longitudinal members fasten to with M12 x 35 bolts 3, (4) longitudinal bolts Mount for left (right) B-pillar fasten to portal member (11) with M12 x 45 5, (6) longitudinal Mount for left (right) C-pillar fasten to portal member (11) with M12 x 45 bolts d Spacer plate for locating wheelhouse insert
- Use on the Celette straightening system