LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 66 (Brakes - 140 Chassis) >> Repair & Adjustments >> Removal and installation of ASR hydraulic unit (A7/3) - RA42001400816X(42-0816)

Removal and installation of ASR hydraulic unit (A7/3) - RA42001400816X(42-0816)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Operation no. of operation texts and work units or standard texts and flat rates 42-0125

Fig 1: Identifying ASR Hydraulic Unit Components
G04685765Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Ignition OFF  .
Hydraulic system depressurize. To do this, open bleed screw "SP" on ASR hydraulic unit (A7/3) approx. one turn, allow the complete contents of accumulator to discharge into the brake fluid receptacle.
Cover hoods (3,17) unclip or remove after slackening the screw (2), put back on.
Electrical connector detach from ASR hydraulic unit (A7/3), attach at. Follow installation note.
Ground, components compartment (5) disconnect, connect.
Hydraulic lines unscrew from, screw on to the ASR hydraulic unit (A7/3) using a 9 x 11 mm double ended flat flare nut ring wrench, 15 Nm.
Hydraulic line "BA" (6) unscrew from, screw on to the ASR hydraulic unit (A7/3) using a 12 x 14 mm double ended flat flare nut ring wrench, 15 Nm.
Installation note 
Check O-ring on connector piece (9), replace if required.
Mount (10) detach, attach by unscrewing the screw (11).
ASR hydraulic unit (A7/3). remove, install at the rubber mounts.
ASR hydraulics bleed and check for leaks (42-010).
ASR electrics/electronics test program
Models 124.034/036, 129.067/076, 140 
Fault memory
perform (42-0822 or Diagnosis Manual - Chassis) readout and erase in accordance with Diagnosis Manual - Chassis.

Special tools 

Fig 2: Identifying Special Tools (000 589 75 03 00 00)
G04685766Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tools (001 589 72 21 00 00)
G04685767Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Special Tools (129 589 00 91 00 77)
G04685768Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Special Tools (000 589 01 10 00 00)
G04685769Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
NOTE: Only use commercially available double ended flat flare nut ring wrench to slacken the brake lines.

Seal hydraulic lines and connections with blind plugs.

Installation note 

When installing the hydraulic lines, clean sealing surfaces of swarf and dirt.

Installation note 

The plug connection (16) must engage audibly when connecting.

Fig 6: Identifying ASR Hydraulic Unit
G04685770Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Marking on the ASR hydraulic unit (A7/3)