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Remove/install clutch - AR25.10-P-0050A: Notes

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MODEL 129, 163, 140, 170, 202, 208, 210 

Fig 1: Identifying Clutch Components
G04679325Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

22.9.06 Setting the adjusting ring back has been omitted    
REMOVINGINSTALLING Remove/install     
1 Remove transmission Model 129, 140, 170, 202, 208, 210 with transmission 717.4 AR26.10-P-0020A
    Model 163.136 AR26.10-P-0020GH
    Model 163.113 AR26.10-P-0020GI
    Model 208 with transmission 716.6 and code 424 Sequentronic manual transmission (ASG) AR26.10-P-0020E
    Model 208.348 /448 without code 424
Model 210 with transmission 716.6
AR26.10-P-0020D
2 Remove hexagon socket head screw (9) gradually IMPORTANT Screw in/loosen each screw gradually in a crosswise pattern.  
    TORQUE SPECIFICATION *BA25.10-P-1001-01A 
3 Remove pressure plate (6) and clutch plate (5) IMPORTANTInstallation  : Before using the centering tool, follow the manufacturer's operating instructions.
IMPORTANTInstallation  : Rub down pressure plate with coarse emery cloth.
NOTES Ensure that the clutch plate is correctly positioned.
Observe the markings on the clutch disc.
 
    SPECIAL TOOL Fig 2
4 Check pressure plate (6) and clutch plate (5)   AR25.10-P-0050-01A 
5 Check flywheel and guide bearing for wear IMPORTANTInstallation  : Rub down flywheel with coarse emery cloth.  
6 Remove pressure bearing (7) or central clutch release bearing, check for noise and wear and replace if necessary    
7 Remove clutch release fork (8) Only for manual transmission 717.4
IMPORTANTInstallation  : Grease depressions in clutch release fork for locating the ball head bolt on the transmission housing and the rod head of the slave cylinder (arrows).
*BR00.45-Z-1001-06A 
8 Install in the reverse order    
TORQUE SPECIFICATION CLUTCH

Number Designation Model 129, 140, 163, 170, 171, 202, 203, 208, 209, 210, 211, 230
BA25.10-P-1001-01A Bolt of pressure plate to flywheel or two-mass flywheel Nm 25
Fig 2: Identifying Centering Tool (000 589 47 31 00)
G04679326Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A MB long-life grease 000 989 63 51