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Dismantling and assembling clutch K2 - AR27.51-P-0820A: Notes

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TRANSMISSION 722.5 

Fig 1: Identifying Transmission Dismantling And Assembling Clutch K2
G04679500Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
DISASSEMBLING Disassembly     
1 Remove snap ring (11) from outer multi-disc carrier (1)    
2 Remove disc assembly (6, 8 and 10) from outer multi-disc carrier (1) IMPORTANT Check inner multi-discs for signs of scorching and wear Immerse new inner multi-discs in ATF oil for approx. 1 hour before installing  
3 Fit assembly device (020) on spring plate (4), compress and remove snap ring (5) SPECIAL TOOL Assembly device Figure
4 Remove spring plate (4) and springs (3) IMPORTANT Note number of springs.
Do not confuse the springs from clutch K1 and clutch K2
 
5 Pull piston (2) out of outer multi-disc carrier (1)    
6 Remove radial lip-type sealing rings (12/13) from piston    
ASSEMBLING Assembly     
7 Install piston (2) in outer multi-disc carrier (1)   AR27.51-P-0820-01A 
    SPECIAL TOOL Sleeve Figure
8 Install spring plate (4) and springs (3)    
9 Fit assembly device (020) on spring plate (4), compress and install snap ring (5) IMPORTANT Check for proper seating  
    SPECIAL TOOL Assembly device Figure
10 Install disc assembly (6, 8 and 10) in outer multi-disc carrier (1) IMPORTANT Sequence of clutch discs  
12 Insert snap ring (11)    
MEASURING Measuring     
13 Use a feeler gauge to measure play "A" IMPORTANT Adjust play if necessary with the snap ring (11)
Snap rings are available as replacement parts in thicknesses of 2.0, 2.5 and 3.0 mm
NOTES Additional correction with the inner multi- discs is only necessary if the specified play "A" cannot be achieved with the snap ring
IMPORTANT Inner multi-discs are available as replacement parts in thicknesses of 4.5 and 5.0 mm
*BE27.51-P-1003-01A 
TEST VALUES FOR MULTI-DISC CLUTCH

Number Designation Transmission 722.5
BE27.51-P-1003-01A Play in multi-disc clutch K2 mm 0.7 - 1.3
Fig 2: Identifying Assembly Device (201 589 12 43 00)
G04679501Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Sleeve (140 589 00 14 00)
G04679502Courtesy of MERCEDES-BENZ OF NORTH AMERICA.