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Inserting and measuring multi-disk pack K3 - AR27.51-P-0830-01A

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  Thickness of friction and steel multi-disks K3 changed BT27.51-P-0001-01A 
Modification notes

25.8.98 New special tool for setting clearance Point 2 and 3 added  
30.3.99 New values for clearance of multi-disk clutch    
Adjustment values of multi-disk clutch

Number Designation Transmission 722.6 up to 01.09.02 with double sided multi-disks
BE27.51-P-1003-01B Play in multi-disk clutch K3 Number of multi-disks 3 mm 2.30...2.70
4 mm 2.40...2.80
5 mm 2.50...2.90
Fig 1: Identifying Pressing Tool (208 589 00 21 00)
G04606628Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Measuring Multi-Disk Pack K3 Thickness Of Friction And Steel Multi-Disks
G04606629Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

NOTES

Soak new friction multi-disks in automatic transmission fluid for 1 hour before installation.

  1. Assemble the disks for multi-disk clutch K3 in the sequence shown in the diagram and insert one at a time.
  2. Place pressing tool (078) on externally toothed plate (41a).
  3. Press together multi-disk pack by pressing together pressing tool as far as stop using a lever press (the marking ring can then still be seen, refer to small arrow  ).
  4. Using a feeler gage, measure the clearance "L" at three locations between the snap ring (44g) and the externally toothed plate (41a).

    NOTES

    During the measuring procedure, the snap ring (44g) must touch the upper contact surface of the groove in the external plate carrier.

  5. Adjust clearance if necessary using appropriate snap ring (44g).

    IMPORTANT

    Snap rings are available in thicknesses of 2.0, 2.3, 2.6, 2.9, 3.2, and 3.5 mm.

Fig 3: Place Pressing Tool On Externally Toothed Plate
G04606630Courtesy of MERCEDES-BENZ OF NORTH AMERICA.