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Removing and installing poly V-belt pulley (fan assembly) - ra150c1405700x(5700)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Engine 603 with pot-type generator Model 140 

Operation no. of operation texts and work units or standard texts and flat rates:

C. Engine 603 with pot-type generator 

Preliminary work:

Poly V-belt slackened (13-3420) .

Front noise encapsulation removed (94-5310).

Fig 1: Identifying Poly V-Belt Pulley (Fan Assembly) Components
G05438676Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Quiescent current retention unit disconnect, connect.
Ground cable at battery disconnect, connect.
Ring (1) of radiator shroud slacken, attach.
Collar nut (2) unscrew, screw on, tightening torque 70 Nm. Use hexagon socket bit (8 mm) with reversible ratchet to hold shaft (3).
Poly V-belt pulley (4) with take off, fit on.
spacer disc (5)  
Supporting disc (6) take off, fit on.
Fan wheel (7) take off, fit on.

The poly V-belt pulley (4) and the fan wheel (7) are subjected to very different stresses. The level of these stresses depends primarily on the driving conditions. For this reason, when reconditioning generators on vehicles which have driven more than 100,000 km, at the same time also replace the poly V-belt pulley (4) and the fan wheel (7).

COMMERCIALLY AVAILABLE TESTER

Quiescent current retention unit e.g. Hans Zeheter CMP 12.2

Special tool 

Fig 2: Identifying Special Tool (000 589 10 99 01)
G05438677Courtesy of MERCEDES-BENZ OF NORTH AMERICA.