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Removal and installation of the oil pump - ra18006010210x(0210)

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Engines 601, 602 (except 602.98), 603 

Preceding work:

Oil sump removed (01-310A).

Front axle housing removed (01-310B)

Operation no. of operation texts and operation values or standard texts and flat rates 18-6023

Fig 1: Identifying Oil Pump Components
G05437187Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
ENGINE 601

Sprocket wheel (257) detach, attach, hex. bolt (259), 25 Nm. Install sprocket wheel with curvature facing oil pump.
ENGINES 602 AND 603

Support (265) unscrew from intake snorkel of oil pump, screw on, hex. bolt (266, 267), 10 Nm.
Oil pump (240) detach, attach, hex. socket screws (260), 25 Nm.
NOTE: Modification to shape of oil deflector plate as of 04/84

The vibration properties have been improved by modifying the shape of the oil deflector plate (arrow).

Fig 2: Locating Oil Deflector Plate
G05437188Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Production modification of oil pump chain as of 06/88 

An oil pump chain with open sleeves is fitted to reduce wear.

Oil pump, engine 603.96 

Since 01/90 oil pumps with relief groove for shielding noise have been fitted to these engines.

Oil pump chain 

Engines 602 and 603 

Since 03/90 oil pump chains of the make Daido have been fitted.

TIGHTENING TORQUES

  Nm
Hex. bolt of sprocket wheel 32
Hex. socket screws of oil pump 25
Hex. bolts of intake manifold bracket (engines 602, 603) 25

Special tool 

Fig 3: Identifying 00 (001 589 72 21 00)
G05437189Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Removal and installation 

  1. Unscrew hex. bolt (259) and take sprocket wheel off the chain.

    Installation instruction 

    Tightening torque 32 Nm.

    Fig 4: Locating Sprocket Wheel Bolt
    G05437190Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Installation instruction 

    Tightening torque 32 Nm. Install sprocket wheel so that the curvature is facing the oil pump (arrows).

    Fig 5: Locating Oil Pump
    G05437191Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Engines 602 and 603 

  2. Unscrew hex. bolt (266) at the support (265) of the intake snorkel of the oil pump.

    Installation instruction 

    Tightening torque 25 Nm.

  3. Unscrew hex. socket screws (260) of the oil pump (240a) and take off oil pump.

    Installation instruction 

    Tightening torque 25 Nm.

    Fig 6: Identifying Screws And Oil Pump
    G05437192Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Engines 602.96 and 603.970 

  4. Unscrew additionally hex. socket screws (260) and take off oil deflector plate (239).

    Installation instruction 

    Tightening torque 25 Nm.

    Engine 602.96

    Fig 7: Identifying Socket Screws And Oil Deflector Plate
    G05437193Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    valve screw plug

  5. Installation is performed in the reverse order.
    Fig 8: Identifying Socket Screws And Oil Deflector Plate
    G05437194Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

    Engine 603.97