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Removal and installation of the exhaust manifold - ra14006023900x(3900)

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Engines 602.96, 603.96/97 TURBO (Model 463.3: for deviations see introductory notes) 

Preceding work:

Removing and installing exhaust gas turbocharger (09-6020).

Operation no. of operation texts and work units or standard texts and flat rates: 14-3900

Fig 1: Identifying Exhaust Manifold Remove/Install Components
G05438564Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Clip (119, 2 off) slacken.
Nut (113, 12 off) renew, 25 Nm.
Washer (112, 12 off) remove, install.
Metal hose (110 b) remove, install.
Pipe (173) remove, install.
Screw plug (171) remove, install.
Exhaust manifold (110) 2-piece, remove, install.
Gasket (114) renew.
Stud bolt in cylinder head (111, 12 off) check, renew if required.
NOTE: Engines 602.962, 603.960/963/971 

Tightening torque of exhaust manifold to cylinder head increased to 30 Nm.

PRODUCTION BREAKPOINT: AS OF SEPTEMBER 1994

Model Engine Engine end no. Manual transmission Engine end no. Automatic transmission
124.128/188 602.962 032391 020186
124.133/193 603.960 - 052774
124.333/393 603.963 - 004483
140.134 603.971 - 012938