LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 51 (Exhaust System - 140 Chassis) >> Testing & Repair >> Removing and Installing Exhaust System Downstream of Flanged Joint - RA49001190045X(49-0045)

Removing and Installing Exhaust System Downstream of Flanged Joint - RA49001190045X(49-0045)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Exhaust System Downstream Of Flanged Joint Remove/Install Components
G04686536Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING AND INSTALLING REAR MUFFLER

Bolted joint (9c, 9d) slacken, tighten. Replace self-locking nut (9c) and bolt (9d).
Tightening torque 20 Nm as reference value.
3-hole flat gasket (9b) replace, ensure correctly installed.
Rear muffler (9) detach from rubber ring (18), attach.
Rubber ring (18) and rubber pad (13) check suitability for re-use; replace, if necessary.
REMOVING AND INSTALLING CENTER MUFFLER

Rear muffler (9) remove, install.
Self-locking bolts (36b) unscrew, screw in, replace.
Left frame cross strut (36), washer (36c) and reinforcing plate (36a) Tightening torque 120 Nm.
Left frame cross strut (36), washer (36c) and reinforcing plate (36a) take off, fit on.
Bolted joint (3, 8) slacken, tighten. Replace self-locking nut (3).
Tightening torque 20 Nm as reference value.
Bolts (24, 26a), washers (20), suspension plate (25) and tensioning plate (26) detach, attach, check, replace if necessary.
Tightening torque 20 Nm as reference value.
Center muffler (7) take off, fit on.
Centered seal (5), flange (5a) and graphite seal (5b) check suitability for re-use, replace if necessary, pay attention to correct installation.
Leak-tightness of all connection points check with engine running.
NOTE: If necessary, clean the tapered connection pieces of the pipes (2, 7) and seal (5) from combustion or corrosion residues with emery cloth.

Pay attention to correct installation of parts.

Fig 2: Identifying Flanged Connection Of Exhaust Pipe
G04686537Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Special tool 

Fig 3: Identifying Special Tool 001 589 67 21 00 00
G04686538Courtesy of MERCEDES-BENZ OF NORTH AMERICA.