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Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 51 (Exhaust System - 140 Chassis) >> Testing & Repair >> Remove and installing catalytic converter - AR49.10-P-5531 >> Removing and installing three way catalytic converter or front exhaust system - AR49.10-P-5531D >> Notes

Removing and installing three way catalytic converter or front exhaust system - AR49.10-P-5531D: Notes

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ENGINE 104 in MODEL 124, 129, 140, 202 

ENGINE 111 in MODEL 124, 202 

Fig 1: Identifying Three Way Catalytic Converter Or Front Exhaust System Remove/Install Components - Model 124 & 202 With Engine 104
G04686501Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Three Way Catalytic Converter Or Front Exhaust System Remove/Install Components - Model 124 & 202 With Engine 111
G04686502Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removal, installation     
1 Replace self-locking nuts and gaskets. Ensure gaskets and flanges are correctly installed Use emery cloth to clean off combustion and corrosion residues at connection points if necessary  
2 Disconnect connectors (arrows) for oxygen sensor    
3 Replace rivet nuts in exhaust manifold Replace if necessary AR49.10-P-5531-01DA 
4 Remove threaded plate NOTES Installation ↓  
    Pay attention to installation of threaded plate
Engine 104 in model 124, 129, 140, 202
Engine 111 in model 124, 202
AH49.10-P-9409-01A 
5 Install in reverse sequence IMPORTANT A shield as heat insulation is attached additionally to the catalytic converter for Nordic countries and Switzerland.
JAPAN ONLY Pay attention to TWC thermocouple
 
REFER TO COMPONENT MODIFICATIONS Front exhaust pipes insulated   BT49.10-P-9404-01D 
REFER TO COMPONENT MODIFICATIONS Shape and cross section of three way catalytic converter modified   BT49.10-P-9404-02D 
REFER TO FORMS Notes re disposing of catalytic converters On models with catalytic converter Code 620a OS49.10-P-1000-01A 
Fig 3: Identifying Caulking Bolt (103 589 01 39 00)
G04686503Courtesy of MERCEDES-BENZ OF NORTH AMERICA.