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Removing and installing coolant pump - RA20001192100X(20-2100)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Preceding work:

Carrier of viscous fan clutch removed (20-3140) 

Belt pulley/vibration damper removed (03-3420) .

Operation no. of operation texts and work units or standard texts and flat rates

20-1270

Fig 1: Identifying Coolant Pump Remove/Install Components
G04679214Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Coolant hoses (4), (5) and (6) detach, attach.
Connection cover at top (2) with engine lifting eye (1) unbolt, bolt on (21 Nm).
Gasket (2a) replace.
Model 210 with secondary air injection: retaining plate with switchover valve for secondary air injection unbolt at coolant pump (3), bolt on.
Coolant pump (3) unbolt.
IMPORTANT
Coolant pump housing, see Note.
Sealing surfaces clean.
Gasket (3a) replace.
Coolant pump (3) fit on, bolt on (21 Nm).
IMPORTANT
Pay attention to different bolt lengths, see bolt diagram.
Cooling system check for leaks Testing cooling system for leaks .
Fig 2: Identifying Coolant Pump Bolt And Washers Location
G04679215Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Special tool 

Fig 3: Identifying Torque Wrench (001 589 72 21 00)
G04679216Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
TIGHTENING TORQUE IN Nm

Bolts of cover at top to coolant pump 21
Bolts of coolant pump to crankcase 21
NOTE: Engine 119.97

The coolant pump must not touch the timing case cover at the bottom (arrows) otherwise the attaching hose and the gasket may not be aligned and the top attaching eye may shear off. Check position of coolant pump and grind off coolant pump housing, if necessary, in the area of the arrows by about 1 mm.

Fig 4: Locating Timing Case Cover
G04679217Courtesy of MERCEDES-BENZ OF NORTH AMERICA.