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Remove cylinder liner - AR01.40-P-9272AW

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ENGINE 601, 602, 603 (except 602.982) 

Fig 1: Removing Cylinder Liner
G05438037Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Remove    
1 Press out cylinder liners SPECIAL TOOL Fig 2
2 Thoroughly clean basic bore    
3 Measure basic bore in crankcase IMPORTANT If the bore Ø is exceeded, install new crankcase *BE01.40-P-1007-02D 
SPECIAL TOOL Figure
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1001-12A 
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1012-12A 
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1002-12A 
INSPECTION DATA OF CRANKCASE

Number Designation Engine 601, 602.91/96, 603.91/96
BE01.40-P-1007-02D Bore Ø for cylinder liner in crankcase D2 mm 90, 000-90, 035
Fig. see   AR01.40-P-9271AW 
INSPECTION DATA OF CRANKCASE

Number Designation Engine 603.97
BE01.40-P-1007-02D Bore Ø for cylinder liner in crankcase D2 mm 91, 500-91, 535
Fig. see   AR01.40-P-9271AW 
Fig 2: Identifying Drift (603 589 00 15 00)
G05438038Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Dial Gage (001 589 53 21 00)
G05438039Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-12A Quick calipers for internal measurements
WH58.30-Z-1002-12A Micrometer
WH58.30-Z-1012-12A Setting gage for micrometer