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Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> External Pages >> Different car >> Section 44 (Complete Engine - 140 Chassis) >> Repair & Adjustments (Gasoline Engines) >> Remove/install end cover (01-2220) >> Removing and installing end cover - RA01001042220X(01-2220)

Removing and installing end cover - RA01001042220X(01-2220)

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

Preceding work:

Manual transmission: two-mass flywheel removed (03-4620)

Automatic transmission: driven plate removed (03-4100)

Operation no. of operation texts and work units or standard texts and flat rates:

01-8913

Fig 1: Identifying End Cover Remove/Install Components
G04676688Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
End cover (119) together with radial shaft seal (322) unbolt.
End cover press off at plates (arrows), pay attention to oil sump gasket!
Sealing surfaces clean.
Contact surface of radial shaft seal at crankshaft examine.
If contact surface has grooves, remove radial seal (03-3270) and install repair size radial seal with sealing lip offset to the inside.
End cover coat sealing surface with sealant
001 989 45 20 10.
Sealing lip of radial shaft seal coat with engine oil.
IMPORTANT Do not use grease. Grease prevents the return flow swirl on the sealing lip transporting back the engine oil.
End cover (119) press on over insertion tool together with radial seal (320).
Bolts (120) tighten first of all, 9 Nm.
Bolts (151) tighten, 10 Nm.
Rear of engine check for leaks (01-2240) .
TIGHTENING TORQUES IN NM

End cover to rear of crankcase 9
Securing bolts to oil sump 10

Special tools 

Fig 2: Identifying Special Tools (001 589 72 21 00)
G04676689Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tools (601 589 03 43 00)
G04676690Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
NOTE: The end cover is sealed with sealing compound at the crankcase and centered with 2 dowel pins. In addition, it is bolted to the oil sump and sealed at the bottom by the oil sump gasket.

There must not be any scoring or unevenness in the sealing surface of the end cover and of the crankcase.

End covers with integrated radial shaft seal (version B) should be replaced by the end cover with press-fitted radial shaft seal (version A) when performing repairs.

Fig 4: Identifying End Cover With Press-Fitted Radial Shaft Seal (Version A)
G04676691Courtesy of MERCEDES-BENZ OF NORTH AMERICA.